• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.7
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• pp.89-96
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• 2021

In this study, a mini hydro cyclone was designed and manufactured to achieve an inlet flow rate of 2 L/min in the experiment, which was conducted using alumina powder with a specific gravity of 3.97. This hydro cyclone was studied for using in steam and water analysis system (SWAS) of thermal power plant and was manufactured by 3D printing. Numerical analysis was performed with Solidworks Flow Simulation, utilizing the reynolds stress method (RSM) of fluid multiphase flow analysis models. Experimental and numerical analysis were performed under the three conditions of inlet velocity 2.0, 4.0, and 6.0 m/s. The separation efficiency was over 80% at all inlet velocity conditions. At the inlet velocity 4m/s, the separation efficiency was the best, and it was confirmed that the efficiency was more than 90%.

• Clean Technology
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• v.26 no.3
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• pp.177-185
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• 2020

All coal ash, generated from coal-fired power plants, is entirely dumped onto a landfill site. As coal ash contains 80% fly ash, a clean floating process was developed in this study to recover useful components from coal ash and to use them as high value-added industrial materials. When the unburned carbon (UC) was recovered from the fly ash, soybean oil, an eco-friendly vegetable oil, was used as collector instead of a non-ionic kerosene collector to prevent the occurrence of odor from the kerosene. After the UC was separated by flotation, particulate ceramic microsphere (CM) was recovered, without generating acidic wastewater, through hydro-cyclone instead of sulfuric acid solution in order to separate ceramic microsphere (CM) and cleaned ash (CA) from the residue. By utilizing soybean oil as a collector, the recovery rate of UC turned high at 85.8% due to the increased adsorption of UC, the high viscosity of soybean oil, and the increase in floating properties caused by the linoleic acid contained in soybean oil. All of the combustible components contained in the recovered UC were carbon components, with the carbon content registering high when soybean oil was used. The recovered UC had many pores with a rough surface; thus, it could be easily ground and then used as an industrial material for its fine particles. The CM and CA recovered by the clean separation process using hydro-cyclone had a spherical shape, and the particles were clearly separated without clumping together. The average diameter (D₅₀) of the particles was 5 ㎛, so it was possible to realize the atomization of CM through a process change.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.11
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• pp.17-23
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• 2021

A cyclone is a dust-separating mechanism that works on the principle of centrifugal force. The performance of a cyclone is evaluated using pressure loss and collection efficiency. A multi-cyclone arrangement is used to improve the collection efficiency within a limited area. In this study, experiments and numerical analyses were conducted on a dual arrangement of mini-hydrocyclone separators, which was fabricated using 3D printing. The experiment was performed at an inlet flow rate of 0.7 m/s, and alumina powder with a particle size of 0.5, 15, and 50 ㎛. ANSYS FLUENT, was used for the numerical analysis. The reliability of the numerical analysis was verified through a comparison with the experimental results. The errors in the experiment and numerical analysis were confirmed to be 2% at the outlet flow rate.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.24 no.6
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• pp.599-604
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• 2015

Currently, the coolant system in industrial sites is an efficient process to keep clean cutting oils. However, the damage to a pump occurs due to a chip and debris when inhaled into the pump, and thus problems such as the reduction of both efficiency and lifespan might arise. In this study, a new type of filter was developed in order to primarily prevent the damage from the pump impeller and make it unnecessary to have the replacement and cleaning at the same time. This study found the problem reducing the suction volumetric efficiency and cavitation when inhaled, and conducted a method to solve the problem compared to the result of fluid analysis according to two velocity conditions. As a result, this study achieved the effect of lowering the pressure and meeting the suction flow rate by connecting the four filters.

• Journal of the Korean Society of Mineral and Energy Resources Engineers
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• v.55 no.6
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• pp.517-526
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• 2018

In order to remove pollutants from the soil in the Ka-hak mine site, this study investigates optimization of the acid washing conditions for the soil. The soil at the site is presumed to be contaminated by diffused heavy-metal-contaminated tailings. The major heavy metal pollutants in the soil are copper, lead, and zinc. Gravels larger than 5mm in size constitute approximately 38% of the soil, and these are the least polluted by heavy metals. On the other hand, it is difficult to reduce the concentration of heavy metals in fine soils, particularly those whose sizes are less than 0.075 mm. The results of the continuous process using a hydro-cyclone show that fine soil particles consisting of at least 20% of the raw soil must be separated before the chemical soil washing process in order to achieve reliable cleaning.

• Journal of the Korean Society of Fisheries and Ocean Technology
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• v.53 no.4
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• pp.404-412
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• 2017

A centrifugal cyclone dust collecting apparatus includes a hydro cyclone dust collecting apparatus for separating solid or liquid using liquid or suspension as a medium. In this study, the formation mechanism and improvement of air core and inner air layer were confirmed through Particle Image Velocimetry. These results showed that the modified experimental model was designed in the conventional method suitable for the separation of juvenile fish and eggs. The inlet speed of the multi-stage hydrocyclone dust collector, which can increase the inlet velocity and minimize floatage in the turbulence chamber, was increased from 0.15 to 0.30 m/s. As a result, the air core was stably formed, the inner air layer was increased with increasing speed. In addition, the dust collecting efficiency of egg and juvenile fish was 97.8% on average, It can infer that this system confirmed the ability to efficiently collect particles of $40{\mu}m$ or more.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.19 no.8
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• pp.599-606
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• 2007

An experimental study was performed to measure a ice concentration of ice slurry flowing in a pipe in a real time. In the present paper, we suggested a measuring method by a refractive index and compared it to other methods by a freezing point and a density. To measure the refractive index of the solution, ice particles in the ice slurry should be completely removed and a hydro-cyclone was introduced instead of a mesh. The measuring method through the refractive index coincided with the density method using the real-time solution density within ${\pm}5%$ error range, having the error range less than the other two methods. In the other hand, the measuring method through the density has a good resolution, but the result using the initial density of the solution was different more than 10% error from that using the real-time density. And it has an error range 1.5 times greater than the method through the refractive index.

• Journal of Korean Society of Water and Wastewater
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• v.35 no.2
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• pp.153-162
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• 2021

The effects of activated carbon originated Ballasted Flocculant (BF) on the settleability of activated sludge and the recovery of BF by Hydro-cyclone (HC) were analyzed experimentally. Two kinds of BF (M-I: 125-250 ㎛, M-II: 250-425 ㎛ in dia.) and three kinds of activated sludges with different SS concentration (2,300-7,100 mg/L) were applied for this study. With the dosage variation of BF from 0.14 to 1.3 g-BF/g-SS, we could obtain 24-31% improvement in SV30 (Sludge Volume after 30min sedimentation) for the lowest SS concentration sludge (2,300 mg/L). Whereas the SV30 improvement was much higher as 44-48% for the highest SS concentration sludge (7,100 mg/L). The settling characteristics of the sludge with BF followed Vesilind model the best among three models (Vesilind, Takacs and Cho model). HC could effectively separate BF with the separation efficiency of 70-90% and over 95% separation efficiency could be obtained when the HC was applied twice.

• Clean Technology
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• v.27 no.1
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• pp.24-32
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• 2021

Unburned carbon (UC) was successfully separated from fly ash by up to 85.8% in weight via froth flotation using soybean oil as a collector. An 18 wt% yield of microceramics (CM) could be achieved by employing a hydro cyclone separator located immediately after the flotation equipment. UC and CM were tested as alternatives to weight-adding material and polymer (especially polypropylene in this study) filler, respectively. Large particles of UC were broken down into smaller ones via ball milling to have an average particle diameter of 10.2 ㎛. When crushed UC was used as an alternative to clay as a rubber weight-adding material, a somewhat lower tensile strength and elongation rate than the allowed values were unfortunately obtained. In order to satisfy the standard limits, further treatment of UC is required to enhance surface energy for more intimate bonding with rubber. CM was observed in spherical forms with an average diameter of 5 ㎛. The surface of the CM particles was modified with phenol, polyol, stearic acid, and oleic acid so that the surface modified CM could be used as a polypropylene-filling agent. The flowability was good, but due to the lack of coupling forces with polypropylene, successful impact strength and flexural strength could not be obtained. However, when mixing the surface-modified CM with 1% silane by weight, a drastic increase in both the impact strength and flexural strength were obtained.

• Land and Housing Review
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• v.15 no.1
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• pp.167-177
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• 2024

This study aimed to assess the efficacy of an adsorption process in removing organic matter and micropollutant residuals. After a full-scale water circulation system, the adsorption process was considered a post-treatment step. The system, treating anthropogenically impacted surface waters, comprises a hydro-cyclone, coagulation, flocculation, and dissolved air flotation unit. While the system generally maintained stable and satisfactory effluent quality standards over months, it did not meet the highest standard for organic matter (as determined by chemical oxygen demands). Adsorption experiments utilized two granular activated carbon types, GAC 830 and GCN 830, derived from coal and coconut-shell feedstocks, respectively. The assessment encompassed organic materials along with two notable micropollutants: acetaminophen (APAP) and acid orange 7 (AO7). Adsorption kinetics and isotherm experiments were conducted to determine adsorption rates and maximum adsorption amounts. The quantitative findings derived from pseudo-second-order kinetics and Langmuir isotherm models suggest the effectiveness of the adsorption process. The findings of this study propose the potential of employing the adsorption process as a post-treatment to enhance the treatment of contaminants that are not satisfactorily treated by conventional water circulation systems. This enhancement is crucial for ensuring the sustainability of urban water cycles.