• Title/Summary/Keyword: hydraulic lift

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A Numerical Study of New Vehicle Hydraulic Lift Activation by a Magneto-rheological Valve System for Precise Position Control (정밀 위치 제어를 위해 MR 밸브 시스템을 활용한 차량 유압 리프트에 대한 수치해석적 고찰)

  • Lee, TaeHoon;Park, Jhin-Ha;Choi, Seung-Bok;Shin, Cheol-Soo;Choi, Ji-Young
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.27 no.1
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    • pp.28-35
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    • 2017
  • Recently, conventional hydraulic car lift systems face the technological limitations due to a lack of height control. The demand for height controllability is required in many tasks such as wheel alignment, and requires compensation for the structural deformation of the lift caused by irregular load distribution. In order to resolve this limitation of the conventional car lift, in this work, a new type of a hydraulic vehicle lift using a magneto-rheological (MR) valve system is proposed and analyzed. Firstly, the dynamic model of vehicle lift is formulated to evaluate control performance; subsequently, an MR valve is designed to obtain the desired pressure drop required in the car lift. Next, a proportional-integral-derivative (PID) controller is formulated to achieve accurate control of the lifting height and then computer simulations are undertaken to show accurate height control performances of the proposed new car lift system.

Development of a Hydraulic Leading System Real-Time Simulator Using a PC and I/O Interface Board (PC 와 I/O 인터페이스 보드를 이용한 유압식 하역장치의 실시간 모의시험기 개발)

  • Lee, Seong-Rae
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.426-432
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    • 2000
  • The hydraulic loading system real-time simulator using a PC and I/O interface board is developed to simulate the dynamic characteristics of hydraulic loading system in real time. The simulator receives the digital on-off control signals generated by the operator through the D/I channels, updates the state and output variables of the hydraulic loading system responding to the input signals and draw the moving pictuters of the lift cylinder, lift arm and loading box on the PC monitor in real time. Also, the operator can observe the displacement and pressure of cylinder, the rotatinal angle, reaction force, and safety factors of lift arm representing the operation of hydraulic loading system through the PC monitor in real time. The real-time simulator can be a very useful tool to design industrial dynamic systems and feel the goodness of the system operation since the operator can observe the moving pictures of the operating system in real time as he operates the real time simulator.

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Technique for Bridge Bearing Retrofit Using Wedge-Jack (교좌장치 겸용 웨지잭을 이용한 교좌장치 보수공법)

  • 백동명;유문식;임진석
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.837-843
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    • 1999
  • A common hydraulic jack using brdige retrofit has a problem of increasing cost and time of construction to construct additionally temporary bent or concrete bracket, in case of insufficiency work space and release hydraulic pressure. To solve the problem, this technique is developed to alternate the bridge bearing in adequate inspection condition. After control maximum lift-height and minimum lift-force of no damage to super structure, the constructive technique is to alternate and repair the bridge bearing using the wedge jack with bridge bearing ability that is no release hydraulic pressure stopper, and able to reuse separable cylinder.

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Pipe Design for Hydraulic System in Construction Heavy Equipment by Numerical Analysis (수치해석을 통한 건설중장비 유압시스템용 파이프설계에 대한 연구)

  • Shin, Yoo In;Yi, Chung Seob;Han, Sung Gil;Lee, Ho Seong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.9
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    • pp.64-71
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    • 2019
  • We herein propose a systematic design method of hydraulic pipes used in heavy construction equipment. We found that even though many design studies have been conducted regarding major hydraulic components such as pumps, cylinders, and control valves, studies regarding the optimal design of hydraulic pipes are scarce. In this study, the design of four types of pipes is considered: two high-pressure and two low-pressure pipes. First, fluid flow analysis was conducted based on oil flow and pressure for various radii of curvature. For a check-valve pipe, we considered the location of an inlet pipe. We could visualize fluid flow inside the pipe according to the flow velocity and pressure distribution. Based on fluid flow analysis, we conducted a structural analysis that revealed the stress distribution and concentration for each pipe design. We selected the best design parameters for each pipe design, fabricated the pipes, and subsequently tested them for validity.

An Experimental Study for the Hydraulic Characteristics of Vertical lift Gates with Sediment Transport (퇴적토 배출을 수반한 연직수문의 수리특성에 관한 실험적 연구)

  • Choi, Seung Jea;Lee, Ji Haeng;Choi, Heung Sik
    • Ecology and Resilient Infrastructure
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    • v.5 no.4
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    • pp.246-256
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    • 2018
  • In order to analyze hydraulic characteristics of discharge coefficient, hydraulic jump height, and hydraulic jump length, accompanied sediment transport, in the under-flow type vertical lift gate, the hydraulic model experiment and dimensional analysis were performed. The correlations between Froude number and hydraulic characteristics were schematized according to the presence and absence of sediment transport; the correlation of hydraulic characteristics and non-dimensional parameters was analyzed and multiple regression formulae were developed. In the hydraulic characteristics accompanied the sediment transport, by identifying the aspect different from the case that the sediment transport is absent, we verified that it is necessary to introduce variables that can express the characteristics of sediment transport. The multiple regression equations were suggested and each determination coefficient appeared high as 0.749 for discharge coefficient, 0.896 for hydraulic jump height, and 0.955 for hydraulic jump length. In order to evaluate the applicability of the developed hydraulic characteristic equations, 95% prediction interval analysis was conducted on the measured and the calculated by regression equations, and it was determined that NSE (Nash-Sutcliffe Efficiency), RMSE (root mean square), and MAPE (mean absolute percentage error) are appropriate, for the accuracy analysis related to the prediction on hydraulic characteristics of discharge coefficient, hydraulic jump height and length.

Study on Attitude Control System of Rotary Implement Attached on Agricultural Tractor (트랙터 로타리 작업기용 자세 제어 시스템에 관한 연구)

  • Lee, J.Y.;Go, W.;Shim, J.S.;Shin, H.C.
    • Journal of Biosystems Engineering
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    • v.23 no.5
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    • pp.427-438
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    • 1998
  • In Korea, rotary implements are mainly utilized in the tillage operation. The attitude control system for rolling phenominon of tractors, which in caused due to uneven ground surfaces and sinkage of tractor wheels, is one of the most important control systems in agricultural tractors. The attitude control system of a rotary implement, attached on tractors, was designed and fabricated in this study. The control system was largely composed of four main units; a setting unit, a detection unit, a controller and a hydraulic unit. The implement was controlled by control signals from a computer proportional to controlled errors, on/off action of two directional solenoide valve and lift cylinder on the right lift rod. Response characteristic experiments for the control system fabricated in this study were carried out indoors and outdoors. The results of experiments showed the response characteristics sufficient to use as the attitude control system of rotary implements for agricultural tractors.

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Development of Displayer on Tipping-over rate for Hydraulic Excavator (유압 굴삭기의 전도율 표시장치의 개발)

  • 임태형;최종환;김용석;이홍선;양순용
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.209-214
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    • 2004
  • This paper deals with tipping over of hydraulic excavator's crane work. If excavator lift too heavy weight, excavator tipped up. This is 38% of whole excavator accidents. In this paper, tipping over load which is maximum load of excavator can lift with displacement of excavator links, real load and tipping over rate are calculated with Zero Moment Point. We designed the tipping-over stability criterion algorithm considering the dynamic characteristics to which ZMP theory is applied and discussed the usefulness of the proposed algorithm compared with the moment equilibrium equation through the simulation and the actual test.

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A Study on the Internal Flow Analysis in Swash Plate Piston Pump for Marine Hydraulic Power Supply (선박 유압공급 장치용 사판식 유압 피스톤 펌프 내부 유동해석에 관한 연구)

  • Yi, Chung-Seob;Lee, Jeong-Sil;Lim, Jong-hak;Gwak, Beom-Seop;Lee, Ho Seong;Song, Chul Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.1
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    • pp.34-40
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    • 2022
  • In this paper, a flow analysis of a swash-plate type hydraulic piston pump installed on a hydraulic flow supply system for marine vessels is presented. A model and governing equations for computational fluid dynamics (CFD) analyses of swash-plate type hydraulic piston pumps were built, and simulation results regarding the internal flow field of the pump were obtained. By analyzing the internal flow of the swash-plate type hydraulic piston pump, we can confirm the time-dependent stroke of each piston as the pump rotates. We also verified that by analyzing the pulsating flow against the slope of the swash plate, the simulation results match well with the experimental results. The natural frequency of the system was computed to be approximately 380 Hz by applying and analyzing the fast Fourier transform (FFT) of each swash plate slope evaluated.

A Study on the Structural Stability of the Swash Plate Piston Pump for Marine Hydraulic Power Supply (선박 유압공급 장치용 사판식 유압 피스톤 펌프의 구조적 안정성에 관한 연구)

  • Gwak, Beom-Seop;Lim, Jong-Hak;Lee, In-Wook;Yi, Chung-Seob;Lee, Ho Seong;Song, Chul Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.4
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    • pp.24-30
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    • 2021
  • In this paper, a structural stability analysis of the swash plate hydraulic piston pump installed on hydraulic supply systems in marine vessels is presented. In order to verify the integrity of the pump design, a standard structural analysis technique based on the finite element method has been applied for various operating and boundary conditions. For the maximum operational torque (223 N·m) at 5°, 10°, and 15° of the swash plate angle, the maximum deformation, equivalent stress and safety factor are evaluated. The analytical results show that under current operating conditions, the structural reliability of the design has been confirmed.