• Title/Summary/Keyword: hydraulic excavator

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A Study on Modeling and Control of Excavator Engine/Pump System (굴삭기 엔진/펌프 시스템의 모델링 및 제어에 관한 연구)

  • Kwak, Dong-Hoon;Ha, Sug-Hong;Cho, Kyeom-Ra
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.3
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    • pp.29-41
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    • 1992
  • According to the recent increase of demands for multi-function and economics on hydraulic excavator, it is required that excavator should have simple operation, higher and operational efficiency, however the modeling of engine/pump system of excavator is not prescribed by the paper. So, in this paper the modeling of engine/pump system of excavator is suggested by identification method from step response and verified effectiveness of identification system by comparing with experimental results which was conducted using PID controller. To improve the problem of parameter variation and modeling error in the system, sliding mode control was introduced and new switching surface was designed. This control algorithm was applied to a hydraulic excavator by simulation, and its effectiveness was verified, and the results of variable structure system for the excavator system using a output component was compared with that of full state feedback when load disturbances and system paramenter variation exist.

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Design of a Teleoperation System for Hydraulic Excavator using Force Feedback Control (형궤환 제어를 이용한 유압 굴삭기의 원격 조종 시스템 개발)

  • Seo, Sam-Jun;Kim, Dong-Sik;Park, Gwi-Tae
    • Proceedings of the KIEE Conference
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    • 1999.07g
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    • pp.3054-3056
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    • 1999
  • There have been numerous risks for excavator operator in working space. To overcome these riske, many researchers have been studied automation of excavator system. In these studies, excavator system is introduced by many researchers based on master-slave force feedback system. In this paper, a remote manipulation excavator is introduced based on force feedback. The proposed remote manipulation excavator system can give a feeling that the operator maneuvers the object directly, resulting in improved reality and efficiency. To demonstrate its performance, experiments are carried out on a test bed which is built around a commercial Hyundai HX-60W hydraulic excavator.

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A Study on the Pulsation Pressure Reduction for the Hydraulic System of Medium-Large Excavator (중대형 굴삭기 유압시스템의 압력 맥동 저감 연구)

  • Kim, Young-Hyun;Joo, Won-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2010.10a
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    • pp.421-426
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    • 2010
  • With hydraulic noise test facility, a variety of tests were performed to investigate the pulsation pressure generation mechanism and its transmission characteristics and to derive the noise control methodology. Many experiments were carried out by changing average pressure, flow rate, pump speed, hose length and MCV spool condition. From the test results, the correlations between pulsation pressure and other design parameters, such as static pressure, flow rate and MCV spool opening area and length of hose, were found out. And also each contribution factors were evaluated from the regression analysis. By changing hose length, the pulsation pressure resonance phenomenon was investigated. In order to find out the pulsation pressure reduction measures pulsation pressure analysis, such as pulsation pressure of hydraulic pump itself and pulsation pressure of hydraulic system, by using AMESim were studied. In addition hydraulic silencer was developed based on the Helmholtz resonator. And its performance was evaluated by installing the silencer at the excavator.

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Development of Scheduling System for Production of the Hydraulic Control Valve of Construction Equipment (건설기계 유압밸브 생산을 위한 일정계획 시스템 개발)

  • Kim, Ki-Dong;Lee, Bo-Hurn
    • Journal of Industrial Technology
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    • v.27 no.A
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    • pp.61-67
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    • 2007
  • The construction machine is the composite machine assembled by about 30,000 parts. Excavator, one kind of a construction machine, plays the leading role for export of construction equipment. It is generally impossible to produce all of the items within one company. Especially the supply of hydraulic control valves, one of the core part of the construction equipment, depends on the import heavily. So it is important to make an efficient production plan of hydraulic control valves in the company. The most important thing for the production scheduling of a hydraulic control valve is to make production schedule keeping the start date for assembly line for an excavator and to make minimization of the stock level. The production plan of hydraulic control valve includes the decision of the quantity supplied by subcontractor. This paper presents a scheme for a scheduling system of the hydraulic control valve considering the schedule of the assembly line for excavator production. This paper provides a methodology, which can make a plan of supply and production and generate a detailed schedule for daily production.

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Development of a Machine Control Technology and Productivity Evaluation for Excavator (굴착기 머신 콘트롤 기술 개발 및 생산성 향상 평가)

  • Lee, Min Su;Shin, Young Il;Choi, Seung Joon;Kang, Han Byul;Cho, Ki Yong
    • Journal of Drive and Control
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    • v.17 no.1
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    • pp.37-43
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    • 2020
  • An intelligent excavator can be divided into Machine Guidance (MG), semi-automatic, and unmanned by technology. The MG technology excavator is equipped with a tilt sensor on each link of the excavator and a GPS is installed on the excavator body to inform the user of the position of the excavator bucket end. Machine control (MC) technology that assists the user's work can be divided into semi-automatic and fully automatic technology. The semi-automatic MC equipment has already been commercialized by Komatsu and Caterpillar. The MC excavator is equipped with an electro-hydraulic system, sensors and controllers to control the excavator bucket end according to the user's needs. In this study, the semi-automated excavator modified based on manual excavator, is equipped with an electro-hydraulic system, a controller system, multi-sensors and a control algorithm is developed to assist in excavation work such as leveling and grading. By applying the developed technology, it was possible to confirm productivity improvement compared to manual digging and leveling work. In the future, further research to improve the accuracy of the hydraulic precision control and collaborative work with heterogeneous construction equipment such as dump truck and automated collaboration tasks technology could be developed.

Control of Hydraulic Excavator Using Self Tuning Fuzzy Sliding Mode Control (자기 동조형 퍼지 슬라이딩 모드 제어를 이용한 유압 굴삭기의 제어)

  • Kim Dongsik;Kim Dongwon;Park Gwi-Tae;Seo Sam-Jun
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.2
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    • pp.160-166
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    • 2005
  • In this paper, to overcome drawbacks of FLC a self tuning fuzzy sliding mode controller is proposed, which controls the position of excavator's attachment, which can be regarded as an ill-defined system. It is reported that fuzzy logic theory is especially useful in the control of ill-defined system. It is important in the design of a FLC to derive control rules in which the system's dynamic characteristics are taken into account. Control rules are usually established using trial and error methods. However, in the case where the dynamic characteristics vary with operating conditions, as in the operation of excavator attachment, it is difficult to find out control rules in which all the working condition parameters are considered. Experiments are carried out on a test bed which is built around a commercial Hyundai HX-60W hydraulic excavator. The experimental results show that both alleviation of chattering and performance are achieved. Fuzzy rules are easily obtained by using the proposed method and good performance in the following the desired trajectory is achieved. In summary, the proposed controller is very effective control method for the position control of the excavator's attachment.

A Study on Excavation Path Design of Excavator Considering Motion Limits (실차의 거동한계를 고려한 굴착기의 굴착 경로설계 연구)

  • Shin, Dae Young
    • Journal of Drive and Control
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    • v.18 no.2
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    • pp.20-31
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    • 2021
  • An excavator is a construction machine that can perform various tasks such as trenching, piping, excavating, slope cutting, grading, and rock demolishing. In the 2010s, unmanned construction equipment using ICT technology was continuously developed. In this paper, the path design process was studied to implement the output data of the decision stage, and the path design algorithm was developed. For example, the output data of the decision stage were terrain data around the excavator, excavator mechanism information, excavator hydraulic information, the position and posture of the bucket at key points, the speed of the desired bucket path, and the required excavation volume. The result of the path design was the movement of the hydraulic cylinder, boom arm, bucket, and bucket edge. The core functions of the path design algorithm are the function of avoiding impact during the excavation process, the function to calculate the excavation depth that satisfies the required excavation volume, and the function that allows the bucket to pass through the main points of the excavation process while maintaining the speed of the desired path. In particular, in the process of developing the last function, the node tracking method expressed in the path design table was newly developed. The path design algorithm was verified as this path design satisfied the JCMAS H02 requirement.

Structural Analysis of Excavator Arm and its Connection Pins (굴착기 암가 연결핀의 구조해석)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.1
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    • pp.7-12
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    • 2011
  • Hydraulic excavator in digging at the construction machinery is a widely used mechanical device. Excavator attachments are taken with structural load and fatigue during digging under applied reaction. Fatigue analysis is done at joint pin between bucket and arm of front attachment at excavator under the force of hydraulic cylinder in operation. It is analyzed how load can be supported at the lower driving body applied on the bucket. In this study, the deformation of arm and the fatigue result are examined when reaction force is applied on the attachment of excavator.

A Case Study for the reduction of Mini Excavator Radiated Noise (소형 굴삭기 방사소음 개선 사례)

  • Park, Jaesung;Park, Soodong;Cho, Hee;Kim, Juho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.488-489
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    • 2014
  • This paper is a case study for the reduction of excavator Radiated noise. The main purpose of the study is to reduction noise for the cooling fan and hydraulic line which is main noise source of the excavator. Recent, noise regulations for the construction equipment is becoming stricter. Compare to past excavator drivers requirements for noise level demanding are becoming more and more. Therefore, this progress is an important role in determining the quality of the excavator.

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Study of The Cushion Characteristics in accordance with Shapes of Cushion Ring of Hydraulic Cylinder (유압실린더의 쿠션링 형상에 따른 쿠션 특성 연구)

  • Lee, Y.B.;Ko, J.M.;Park, J.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.5 no.2
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    • pp.14-19
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    • 2008
  • Hydraulic excavator consists of booms, arms, bucket, and cylinder. The cylinder make these structures moved and the cushion parts of cylinder in operation absorb the great impact which is stemmed from high velocity and pressure at cushion parts of cylinders. The cushion technology of cylinders has a great effect on the operator's comfortable as well as protecting equipment from damage by suppressing the inertia of the hydraulic excavator. In this study, three hydraulic cylinders have different shapes of a cushion ring, respectively. we studied optimal cushion pattern by analyzing the change of cushion pressure and time, according to supply pressure and velocity variations.

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