• Title/Summary/Keyword: hybrid laminated materials

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Machinability Evaluation of Hybrid Ti2 Ceramic Composites with Conductivity in Micro Electrical Discharge Drilling Operation (전도성을 가지는 하이브리드 Ti2AlN 세라믹 복합체의 마이크로 방전드릴링에서 가공성 평가)

  • Heo, Jae-Young;Jeong, Young-Keun;Kang, Myung-Chang;Busnaina, Ahmed
    • Journal of Powder Materials
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    • v.20 no.4
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    • pp.285-290
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    • 2013
  • $Ti_2AlN$ composites are a laminated compounds that posses unique combination of typical ceramic properties and typical metallic(Ti alloy) properties. In this paper, the powder synthesis, SPS sintering, composite characteristics and machinability evaluation were systematically conducted. The random orientation characteristics and good crystallization of the $Ti_2AlN$ phase are observed. The electrical and thermal conductivity of $Ti_2AlN$ is higher than that of Ti6242 alloy. A machining test was carried out to compare the effect of material properties on micro electrical discharge drilling for $Ti_2AlN$ composite and Ti6242 alloy. Also, mixture table as a kind of tables of orthogonal arrays was used to know how parameter is main effective at experimental design. Consequently, hybrid $Ti_2AlN$ ceramic composites showed good machining time and electrode wear shape under micro ED-drilling process. This conclusion proves the feasibility in the industrial applications.

Characteristic Analysis of Resistance Spot Welding between Dissimilar Materials of 1.035mm Laminated Vibration Damping Steel with 35㎛ Viscoelastic Resin (35㎛ 점탄성수지가 적용된 1.035mm 제진강판의 이종소재간 저항점용접 특성분석)

  • Bae, Ki-Man;Baek, Jong-Jin;Shin, Chang-Yeul;Kim, Seung-Kyung;Kang, Myungchang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.12
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    • pp.24-29
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    • 2021
  • Recently, owing to the high demand for eco-friendly cars in the automotive industry, noise and vibrations have become major challenges. The use of laminated damping steel is increasing in response to these demands. Laminated damping steel is primarily used in sound insulation plates. The vibration energy is converted into thermal energy due to the viscoelastic resin being located between two steel sheets and being able to damp the vibrations when an external force, such as, noise or vibration is applied to the steel plate. Laminated damping steel is chiefly applied to dash panels in automotive body parts, and because of its structure, junction technology for bonding with other components is necessary. However, there has not been sufficient research conducted on junctions. In this study, regardless of the electrode shape, in the range of 4.0 ~ 8.0 kA welding current, the same welding force and welding time were applied which were 2.8 kN and 200 m/s (12 cycles) and the tensile shear load and nugget size were analyzed after the resistance spot welding between different materials of laminated damping steel with a thickness of 1.035 mm. The results show that in the range of 5 ~ 8 kA welding current, 1.035 mm laminated damping steel meets the MS181-15 standard, which is the technical standard of Hyundai-Kia Motors.

Research Trends in Hybrid Cross-Laminated Timber (CLT) to Enhance the Rolling Shear Strength of CLT (CLT의 rolling shear 향상을 위한 hybrid cross laminated timber 연구 동향)

  • YANG, Seung Min;LEE, Hwa Hyung;KANG, Seog Goo
    • Journal of the Korean Wood Science and Technology
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    • v.49 no.4
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    • pp.336-359
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    • 2021
  • In this study, hybrid CLT research and development trends were analyzed to improve the low rolling shear strength of CLT, a large wooden panel used in high-rise wooden buildings. Through this, basic data that can be used in research and development directions for localization of CLT were prepared. As a way to improve the low rolling shear strength, the use of hardwood lamina, the change of the lamina arrangement angle, and the use of structural composite materials are mainly used. Rolling shear strength and shear modulus of hardwood lamina are more than twice as high as softwood lamina. It confirmed that hardwoods can be used and unused species can be used. Rolling shear strength 1.5 times, shear modulus 8.3 times, bending stiffness 4.1 times improved according to the change of the layer arrangement angle, and the CLT strength was confirmed by reducing the layer arrangement angle. Structural wood-based materials have been improved by up to 1.35 times MOR, 1.5 times MOE, and 1.59 times rolling shear strength when used as laminas. Block shear strength between the layer materials was also secured by 7.0 N/mm2, which is the standard for block shear strength. Through the results of previous studies, it was confirmed that the strength performance was improved when a structural wood based materials having a flexural performance of MOE 7.0 GPa and MOR 40.0 MPa or more was used. This was determined based on the strength of layered materials in structural wood-based materials. The optimal method for improving rolling shear strength is judged to be the most advantageous application of structural wood based materials with strength values according to existing specifications. However, additional research is needed on the orientation of CLT lamina arrangement according to the fiber arrangement of structural wood-based materials, and the block shear strength between lamina materials.

Experimental Study on Mixed-Model Production of Stator and Rotor using Motor Core Laminated Stamping Die Technology for Attaching and Detaching Cam (Cam 착탈 방식의 모터코어 적층금형 기술을 적용한 Stator와 Rotor의 다종 혼류 생산에 대한 연구)

  • Park, D.H.;Hwang, P.J.
    • Transactions of Materials Processing
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    • v.26 no.4
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    • pp.240-245
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    • 2017
  • Mixed-model production technology is a method of producing multiple products with one production process and production line in order to reduce wasted manpower and adjust to market trends. In other words, mixed-model production is a flexible production system that changes production volume by model according to market demand. This study has developed a progressive laminated stamping die technology to enable flexible production of a motor core consisting of attaching and detaching the Cam on the back of the punch so that two kinds of stator and two kinds of rotor could be produced in one progressive die.

A Study on the Damage Damage Dection of Woven Cabon/Epoxy Laminates for the Hybrid Composite Train Bodyshell (하이브리드 복합재 철도 차량의 결함검출에 관한 연구)

  • Lee, Jae-Heon;Kim, Jung-Seok;Yeom, Ki-Young;Lee, Dong-Seon;Cheong, Seong-Kyun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.264-267
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    • 2005
  • Impact damages are very important in the perspective of residual strength of composite structures such as aircrafts, ships, and trains because those damages are sometimes not visible on the surface of the point of impact and the impact resistance of laminated composites is usually not so high. Thus, the impact characteristics of laminated composites should he investigated for the safety of composite structures. This paper investigates the low-velocity impact and damage detection conducted on woven carbon/epoxy laminates. Experimental results show that the type of damage is dependent on the impact energy level and the delamination area becomes larger as the impact energy increases.

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A Study on the Evaluation of the Failure for Carbody Structures made of Laminated Fiber-Reinforced Composite Materials (섬유강화 적층 복합재 차체 구조물의 파손평가 연구)

  • Shin Kwang-Bok;Hahn Seong-Ho
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.65-72
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    • 2003
  • In order to evaluate the strength of carbody structures of railway rolling stock made of laminated fiber-reinforced composite materials, total laminate approach was introduced. Structural analyses were conducted to check the basic design of the hybrid composite carbody structure of the Korean Tilting Train eXpress(TTX) with the service speed of l80km/h. The mechanical tests were also conducted to obtain strengths of composite laminates. The results shown that all stress components of composite carbody structures were inside of failure envelopes and total laminate approach was recommended to predict the failure of composite carbody structures at the stage of the basic design.

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Parametric Study on the Joint Strength of Unidirectional and Fabric Hybrid Laminate (일방향-평직 복합재 혼합 적층판의 기계적 체결부 강도에 관한 인자연구)

  • 안현수;신소영;권진회;최진호;이상관;양승운
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.9-12
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    • 2002
  • A parametric study has been conducted to investigate the effect of the geometry on the strength of an unidirectional and fabric hybrid laminated composite joint. Tests are conducted for the specimens with nine different edge-to-hole diameter or width-to-hole diameter ratios. For the finite element analysis, the characteristic length method is used, and the tests for determining the characteristic length are performed additionally. Nonlinear contact problem between the pin and laminate is modeled by the gap element in MSC/NASTRAN. Tsai-Wu failure criteria is applied to the stress on the characteristic curve. The finite element and experimental results shows good agreement in strength of composite joint. Results of the parametric study shows the effect of the geometry is remarkable in the specimens with width-to-hole diameter ratio less than 2.8 and edge-to-hole diameter ratio less than 1.4.

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Design of the Hybrid Composite proceeding Bearing Assembled by Interference Fit (억지끼워맞춤을 이용한 하이브리드 복합재료 저널베어링의 설계)

  • Kim, Seong-Su;Lee, Dai-Gil
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.219-223
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    • 2005
  • In this work, a hybrid composite proceeding bearing (HCJB) composed of carbon/phenolic laminated composite bush and steel housing was designed for marine vessels because the composite proceeding bearing reduces the possibility of the seizure problem between the proceeding and bearing. The two components of bearing were assembled by interference fit joining method and a series of durability tests were conducted using the laboratory bench with the lubricants of SAE 30 oil, water, and sea water. That the HCJB was found reliable under the interference fitting loads and environmental temperature change.

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Theoretical and experimental research of external prestressed timber beams in variable moisture conditions

  • Miljanovic, Sladana;Zlatar, Muhamed
    • Coupled systems mechanics
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    • v.4 no.2
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    • pp.191-209
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    • 2015
  • Hybrid girders can be constructed in different geometrical forms and from different materials. Selection of beam's effective constellation represents a complex process considering the variations of geometrical parameters, changes of built in material characteristics and their mutual relations, which has important effect on the behavior of the girder. This paper presents the theoretical and experimental research on behavior of the timber-steel hybrid girders' different geometrical constellation with external prestressing and in different conditions of timber moisture. These researches are based on linear elastic analysis, and further refine by using the plasticity and damage models.

A Study on the Fatigue Behavior of ARALL and Manufacturing of ARALL Materials (ARALL재의 개발과 이의 파괴거동에 관한 연구)

  • 손세원;이두성;장정원;홍성희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.908-912
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    • 1996
  • FRMLs consist of thin sheets of high strength metal, which are laminated using a structural adhesive and high strength fibers. ARALL(Aramid-fiber Reinforced Aluminum alloy Laminates) of FRMLs is a new class of hybrid material. HERALL(Heracron Reinforced Aluminum Laminate) i.e. domestic ARALL is made of homemade aramid fibers, adhesives and adhesive technique. Domestic aramid fiber is Heracron manufactured by KOLON and domestic adhesive is epoxy resin manufactured by Han Kuk Fiber. In this study, Fatigue crack propagation behavior was examined in a 2024-T3 aluminum alloy/aramid-fiber epoxy 3/2 laminated composites, HERALL and ARAL $L^{ⓡ}$-2 LAMINATE comparing with 2024-T3 aluminum alloy. The extrinsic toughening mechanisms in HERALL and ARALL were examined, the crack bridging behavior of fibers was analyzed by new algorithm, which measures crack bridging stress, and the crack bridging zone length was measured.

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