• Title/Summary/Keyword: hot spot stress

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Research on stress distributions around welds of three-planar tubular Y-joints under out-of-plane bending moment

  • Shiliu Bao;Wenhua Wang;Jikai Zhou;Xin Li
    • Steel and Composite Structures
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    • v.49 no.2
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    • pp.181-196
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    • 2023
  • Marine structures including offshore wind turbines (OWTs) always work under cyclic loads, which arouses much attention on the fatigue design. The tripod substructure is one of the typical foundation forms for fixed OWTs. The three-planar tubular Y-joint (3Y joint) is one of the important components in fatigue design as it is most likely to have cracks. With the existence of the multiplanar interaction effect, calculating the hot spot stress (HSS) of 3Y joints is complicated. To assist with fatigue design, the distributions of stress concentration factor (SCF) and multiplanar interaction factor (MIF) along weld toe curves induced by the out-of-plane bending moment are explored in this study. An FE analysis method was first developed and verified against experimental results. This method was applied to build a numerical database including 1920 FE models covering common ranges of geometric parameters. A parametric study has been carried out to reveal the distribution patterns of SCF and MIF. After multidimensional nonlinear fittings, SCF and MIF distribution formulas have been proposed. Accuracy and reliability checking prove that the proposed formulas are suitable for calculating the HSS of 3Y joints.

A Representative Stress for Unified Fatigue Damage Model

  • Nam, Yong-Yun
    • 연구논문집
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    • s.34
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    • pp.59-68
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    • 2004
  • The hot spot stress approach and the notch strain approach are discussed with some results of them. And a stress model that can be applicable to several types of weld joints with single S-N curve of the base material. The stress model uses the geometric characteristics of the stress distribution vicinity of weld joints. The model was applied to five different weld joins(the base material is SM490B). By the representative stress, the experimental fatigue data are plotted very closely to the S-N curve of the base material.

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Structural Stress and Fatigue Testing of Edge details (용접부 구조응력 측정 및 피로수명 평가에 관한 실험적 연구)

  • 김석훈;강성원;김명현;장용원;하우일;박진수
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.267-269
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    • 2004
  • 현재 구조물의 피로설계에는 주로 공칭응력(Nominal Stress) 및 핫스팟 응력(Hot Spot Stress, HSS)이 사용되고 있다. 공칭응력을 바탕으로 구조물에 대한 피로설계를 할 경우에는 각 부재에 사용되는 각각의 용접부 형상에 대한 피로시험을 따로 수행하여 피로수명 곡선을 구해야 하는 번거로움이 있다. (중략)

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Repair of Offshore Structures by Underwater Wet Welding Design and Fatigue Assessment

  • Krohn, A.;Petershagen, H.;Pohl, R.;Szelagowski, P.;Lafaye, G
    • Journal of Ship and Ocean Technology
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    • v.1 no.1
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    • pp.26-34
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    • 1997
  • Under water wet welding is an economically alternative for the repair of offshore structures. In this paper investigations on the fatigue strength of a wet welded pipe structural member have been reported. For the connection a special sleeve patch design has been developed. The joint was fatigue tested. The evaluation of the test was carried out by means of the hot-spot approach with regard to several extrapolation rules of the hot-spot stress. Obtained results have been compared to actual classfication rules and recommendations.

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Fatigue Life Estimation for Welded Parts of Marine Vessel Engine Frame Box by Utilizing Finite Element Analysis (유한요소 해석을 이용한 선박용 엔진 프레임 박스 용접부의 피로수명 예측)

  • Lee, Jae-Hoon;Choi, Jong-Ho;Cho, Jin-Rae;Lee, In-Soo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.20 no.5
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    • pp.573-580
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    • 2007
  • This paper presents the numerical estimation of the fatigue life for the frame box's welded parts of the marine vessel engine S60MC-C. The time-variations of the effective stresses at the critical points during a piston cycle are computed through the finite element analysis, by applying the dynamic loadings that were analytically derived in the previous paper. The fatigue lives of the welded parts are estimated by making use of the hot-spot stress extrapolation and the Palmgren-miner cumulative damage rule.

On Shrinkage Cavities Shape Modeling for Fatigue Simulation of A356 Alloy Specimen (A356 합금 시편의 수축공 결함형상에 대한 피로해석용 형상 모델링 방법)

  • Kwak, Si-Young;Cho, In-Sung
    • Journal of Korea Foundry Society
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    • v.39 no.1
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    • pp.1-6
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    • 2019
  • During the casting process, it is possible to minimize shrinkage and blowholes by modifying the casting design. However, it is impossible to eliminate these factors completely. Therefore, mechanical design engineers apply a sufficient safety factor owing to the possibility of insufficient performances of the cast products. In this paper, prediction method of the fatigue life of cast products containing shrinkage is conducted by using CT (computed tomography) and the SSM (shape simplification method), and additional fatigue analyses are carried out. The analysis results are then compared to results from actual experiments on samples with shrinkage defects. It is found to be that the considering actual shrinkage in cast products by means of stress and fatigue analyses is more accurate and effective. It is also considered that the proposed hot spot method provides us a good tool to predict the fatigue lifes of cast product.

Effect of mixing with non-familiar piglet on change of body temperature (이복자돈과의 체중별 합사가 자돈의 체온변화에 미치는 영향)

  • Kim, Kwang-Sik;Cho, Eun-Seok;Kim, Young-Hwa;Kim, Jo-Eun;Seol, Kuk-Hwan;Kim, Ki-Hyun
    • Korean Journal of Agricultural Science
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    • v.42 no.3
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    • pp.231-235
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    • 2015
  • This study was performed to investigate the change of the body surface temperature during socialization of weaning pigs. A total of 108 piglets (Landrace 60 and Yorkshire 48) aged 31 (${\pm}1.1$) day was used for this study. Experiment was designed as follows; familiar group (T1), randomly mixed with unfamiliar piglets (T2), mixed based on weight of unfamiliar piglet (T3). The transport and mixing of pigs were performed at 10:00, and then body surface temperature was taken by thermo-graphic camera after 4 hours (14:00). Average surface temperature and hot-spot-temperature, which is the hottest spot of the body surface, were analyzed using Testo IRsoft 3.1 software. Average temperature of body surface were 36.0, 38.2, and 37.5 in T1, T2, and T3, respectively. Average of body surface temperature in T2 and T3 were higher (p<0.001) than T1, and average temperature of body surface of T3 was greater (p<0.001) than that of T2. The hot-spot-temperature of T1, T2, and T3 were 38.7, 39.5, and 39.6, respectively. The hot-spot-temperature of T2 (p<0.01) and T3 (p<0.001) were significantly higher than that of T1. Above results demonstrate that grouping unfamiliar pigs leads to increase in the body temperature possibly by pigs aggressive behavior during social conflict. By the result on average body temperature, this study suggests that the mixing with similar body weight would increase the struggle time and frequency.

Probabilistic fatigue assessment of rib-to-deck joints using thickened edge U-ribs

  • Heng, Junlin;Zheng, Kaifeng;Kaewunruen, Sakdirat;Zhu, Jin;Baniotopoulos, Charalampos
    • Steel and Composite Structures
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    • v.35 no.6
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    • pp.799-813
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    • 2020
  • Fatigue cracks of rib-to-deck (RD) joints have been frequently observed in the orthotropic steel decks (OSD) using conventional U-ribs (CU). Thickened edge U-rib (TEU) is proposed to enhance the fatigue strength of RD joints, and its effectiveness has been proved through fatigue tests. In-depth full-scale tests are further carried out to investigate both the fatigue strength and fractography of RD joints. Based on the test result, the mean fatigue strength of TEU specimens is 21% and 17% higher than that of CU specimens in terms of nominal and hot spot stress, respectively. Meanwhile, the development of fatigue cracks has been measured using the strain gauges installed along the welded joint. It is found that such the crack remains almost in semi-elliptical shape during the initiation and propagation. For the further application of TEUs, the design curve under the specific survival rate is required for the RD joints using TEUs. Since the fatigue strength of welded joints is highly scattered, the design curves derived by using the limited test data only are not reliable enough to be used as the reference. On this ground, an experiment-numerical hybrid approach is employed. Basing on the fatigue test, a probabilistic assessment model has been established to predict the fatigue strength of RD joints. In the model, the randomness in material properties, initial flaws and local geometries has been taken into consideration. The multiple-site initiation and coalescence of fatigue cracks are also considered to improve the accuracy. Validation of the model has been rigorously conducted using the test data. By extending the validated model, large-scale databases of fatigue life could be generated in a short period. Through the regression analysis on the generated database, design curves of the RD joint have been derived under the 95% survival rate. As the result, FAT 85 and FAT 110 curves with the power index m of 2.89 are recommended in the fatigue evaluation on the RD joint using TEUs in terms of nominal stress and hot spot stress respectively. Meanwhile, FAT 70 and FAT 90 curves with m of 2.92 are suggested in the evaluation on the RD joint using CUs in terms of nominal stress and hot spot stress, respectively.

Investigation on SCFs of concrete-filled circular chord and square braces K-joints under balanced axial loading

  • Chen, Yu;Hu, Kang;Yang, Jian
    • Steel and Composite Structures
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    • v.21 no.6
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    • pp.1227-1250
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    • 2016
  • Most of the research work has been conducted on K-joints under static loading. Very limited information is available in consideration of fatigue strength of K-joints with concrete-filled chord. This paper aims to describe experimental and numerical investigations on stress concentration factors (SCFs) of concrete-filled circular chord and square braces K-joints under balanced axial loading. Experiment was conducted to study the hot spot stress distribution along the intersection of chord and braces in the two specimens with compacting concrete filled in the chord. The test results of stress distribution curves of two specimens were reported. SCFs of concrete-filled circular chord and square braces K-joints were lower than those of corresponding hollow circular chord and square brace K-joints. The corresponding finite element analysis was also conducted to simulate stress distribution along the brace and chord intersection region of joints. It was achieved that experimental and finite element analysis results had good agreement. Therefore, an extensive parametric study was carried out by using the calibrated finite element model to evaluate the effects of main geometric parameters and concrete strength on the behavior of concrete-filled circular chord and square braces K-joints under balanced axial loading. The SCFs at the hot spot locations obtained from ABAQUS were compared with those calculated by using design formula given in the CIDECT for hollow SHS-SHS K-joints. CIDECT Design Guide was generally quite conservative for predicting SCFs of braces and was dangerous for predicting SCFs of chord in concrete-filled circular chord and square braces K-joints. Finally SCF formulae were proposed for circular chord and square braces K-joints with concrete-filled in the chord under balanced axial loading. It is shown that the SCFs calculated from the proposed design equation are generally in agreement with the values derived from finite element analysis, which were proved to be reliable and accurate.

Consideration for a Proper Stress Definition in Fatigue Analysis of Welded Structures

  • Kim, Myung-Hyun;Kang, Sung-Won
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.396-398
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    • 2005
  • At present, fatigue design of welded structures is primarily based on nominal stress or hot spot stress approach with a series of classified weld S-N curves. However, these methods are known to possess drawbacks, such as difficulty associated with defining proper nominal stress and the finite element sue sensitivity etc. Recently, a mesh-size insensitive structural stress definition is proposed by Battelle that gives a stress state at weld toe with relatively large mesh size. The structural stress definition is based on the elementary structural mechanics theory and provides an effective measure of a stress state in front of weld toe. As an experimental validation of the structural stress method in obtaining the fatigue strength of weldments, a series of experiment is carried out for various sizes of weldments. Based on the result from this study, it is expected to develop a more precise fatigue strength evaluation technique and to save time period required in the fatigue design of ship and offshore structures.

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