• 제목/요약/키워드: hot deformation

검색결과 460건 처리시간 0.022초

304 스테인리스강의 열간동적재결정과 미세조직 예측 (The Prediction of Dynamic Recrystallization and Grain Size of 304 Stainless Steel during Hot Deformation)

  • 권영표;조종래;이성열;이정환
    • 소성∙가공
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    • 제10권7호
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    • pp.573-578
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    • 2001
  • The flow stress of 304 stainless steel during hot forming process were determined by conducting hot compression tests at the range of 1273 K∼1423 K and 0.05 /s∼2.0 /s as these are typical temperature and strain rate in hot forging operation. In this material, Dynamic recrystallization was found to be the major softening mechanism with this conditions as Previous studies. Based on the observed phenomena, a constitutive model of flow stress was assumed as a function of strain, strain rate, temperature. In the constitutive model, the effects of strain hardening and dynamic recrystallization were taken into consideration. A finite element method connected to constitutive model was performed to predict the dynamic recrystallization behaviors and also stress-strain curves in hot compression of 304 stainless steel.

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이차전지 전극제조용 열간압연롤러와 전극재료의 열 변형 및 스프링백 해석 (Analysis of a Hot Rolling Roller and Spring-back of Electrode Materials for Secondary Batteries)

  • 김경식;김철
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.538-543
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    • 2008
  • A roller with a shaft and hot oil paths for pressing electrodes of polymer batteries were modeled and analyzed by FEM. There are many hot oil tubes in the roller and shaft, through which $72^{\circ}C$ hot oil flows for heating the surface of a roller and shaft. Thermal deformations and temperatures distributions of the roller and shaft were calculated and a convection boundary condition on surfaces was used. The influence of existence of a groove in the shaft on the flatness of a roller surface caused by thermal deformation was investigated. In addition, the amount of spring-back of electrodes under vacuum pressure and heating was calculated after the hot rolling process. It was shown from this study that the groove in one shaft had a favorable effect on the surface flatness.

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베어링강의 고온변형특성과 열간 단조조건에 관한 연구 (Hot Deformation Behavior of Bearing Steels and Their Optimal Hot Forging Conditions)

  • 문호근;이재성;윤선준;전만수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 춘계학술대회 논문집
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    • pp.159-162
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    • 2002
  • In this paper the stress-strain curves of bearing steels at hot working conditions are obtained by compression test with a computer controlled servo-hydraulic Gleeble 3800 testing machine and elongations and reductions of area of the bearing steels are obtained by tensile test with a computer controlled servo-hydraulic Gleeble 1500 testing machine. These tests have been focused to obtain the flow stress data and optimal hot forging conditions under various conditions of strain rates and temperatures. The strain rate sensitivity exponent and reduction of area of the materials are evaluated. Experimental results are resented for various conditions of temperatures and strain rates.

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저열팽창성 Fe-29%Ni-17%Co 코바 합금의 고온 변형 거동에 미치는 B 첨가의 영향 (The Effect of B addition on the High Temperature Behavior of Low Thermal Expansion Fe-29%Ni-17%Co Kovar Alloy)

  • 권성희;박종혁;김문철;이기안
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 춘계학술대회 논문집
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    • pp.491-492
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    • 2008
  • The effect of B on the hot ductility of Fe-29Ni-17Co Kovar alloy and the mechanism of high temperature deformation behavior were investigated. Hot-tensile test was carried out at the temperature range of $900^{\circ}C-1200^{\circ}C$. Optical microscopy and scanning electron microscopy were used to investigate the microstructure and fracture during hot deformation. The hot ductility of Kovar alloy was drastically increased with the addition of Boron. The improvement of hot ductility results from the grain boundary migration mainly due to the dynamic recrystallization at lower temperature range($900^{\circ}C$).

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SAF 2507 스텐레스강의 열간단조해석에서 가공열 보정의 효과 (The Effect of Deformation Heat Compensation in the Hot Forging Analysis of SAF 2507 Stainless Steel)

  • 방원규;정재영;장영원
    • 소성∙가공
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    • 제10권3호
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    • pp.206-213
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    • 2001
  • Dynamic deformation of metallic materials mostly accompanies substantial amounts of deformation heat. Since the flow stress of deformation is sensitive to temperature, implication of heat due to plastic work is essential to the evaluation of constitutive relations. In this study, a series of compression tests were conducted for SAF 2507 super duplex stainless steel at various temperatures and strain rates. The accumulation of plastic work was calculated through numerical integration and converted into the elevation of temperature. Subsequent logarithmic interpolation deduced isothermal flow surfaces, which were primary input data of finite element analysis. Simple closed die forging process was analyzed and optimized with commercial FEM code applying both raw and calibrated material database. The effect of accounting deformation heat was more noticeable in high-speed forming process.

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Cast alloy 718의 고온압축시 동적/정적재결정에 대한 연구 (Study about dynamic/static recrystallization during hot compression of Cast alloy 718)

  • 김남용;김정한;염종택;박노광;윤종원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.207-210
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    • 2006
  • Behavior of dynamic/static recrystallization during hot deformation of Cast alloy 718 was investigated. For this purpose, hot compression test and FE-simulation were conducted via Thermecmaster-Z and DEFORM-3D, respectively. The microstructural evolution during hot compression and post heat-treatment was investigated and deformation mechanism were analyzed by stress-strain curve, FE-simulation and microstructure. FE-simulation results show that the temperature difference between top-die and billet has considerable influence on the final shape of compressed specimen. The relation between applied load and processing time was predicted by the FE-simulation.

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AA2024/$SiC_P$ 복합재료의 열간 가공성에 미치는 강화상 크기의 영향 (Effect of SiC Particle Size on Hot Workability of AA2024/$SiC_P$ Composites)

  • 고병철;홍흥기;유연철
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 춘계학술대회논문집
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    • pp.81-84
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    • 1997
  • The hot deformation behavior of SiCp/AA2024 composites reinforced with different sizes of SiCp reinforcements (1, 8, 15, 36, and 44${\mu}{\textrm}{m}$) was investigated by hot torsion tests. The hot restoration of the composites depending on the SiCp reinforcements particle size was studied from the effective stress - strain curves. Dynamic recrystallization (DRX) was occurred in the SiCp/AA2024 composites during the hot deformation at 320 - 43$0^{\circ}C$ under a strain rate of 1.0/sec. Also, the critical strain for DRX decreased with decreasing the reinforcement size of SiCp from 44 to 8${\mu}{\textrm}{m}$. The composite reinforced with SiCp of 8${\mu}{\textrm}{m}$ showed the highest flow stress (265 MPa) and the work hardening rate at 32$0^{\circ}C$ under a strain rate of 1.0/sec.

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AA2024/$SiC_P$ 복합재료의 고온소성에 미치는 $SiC_P$의 영향 (Effect of SiC Particle on Hot Workability of $SiC_P$/AA2024 Composites)

  • 고병철;유연철
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 추계학술대회논문집
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    • pp.216-219
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    • 1997
  • Hot workability of SiCp/AA2024 composites reinforced with different vol. % of SiCp reinforcements (0, 5, 10, 15, 20, and 30 vol. %) was investigated by hot torsion tests. Hot restoration of the composites was studied from the flow curves and deformed microstructures. Dynamic recrystallization (DRX) was occurred in all the composites during the hot deformation at 370-43$0^{\circ}C$ under a strain rate of 1.0/sec. Also, the flow stress of the composites increased with increasing the SiCp reinforcement vol. % and the difference of flow stress between the composites decreased with increasing the deformation temperature.

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304 스테인레스강의 준동적재결정에 관한 연구 (A Study on Meta-Dynamic Recrystallization of 304 Stainless Steels)

  • 한형기;조상현;유연철
    • 소성∙가공
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    • 제10권1호
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    • pp.42-52
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    • 2001
  • The static softening mechanisms of 304 stainless steel were studied by hot torsion test. The interrupted deformation tests were performed In the range of 900~$1100^{\circ}C$ and 5.0$\times$$10^{-2}$- 5.0$\times$$10^0$/sec. The metadynamic recrystallization (MDRX) could be distinguished from the static recrystallization (SRX). Comparison of the softening kinetics between MDRX and SRX showed that the rate of MDRX was more rapid than that of SRX for the same deformation variables. To the exact prediction of MDRX, the MDRX parameter, which could be simultaneously estimated by the interpass time and Zener-Hollomon parameter, was developed. The time lot 50% MDRX, $t_{0.5} was modeled using the deformation parameters : $t_{0.5} = 1.33\times10^{-11}$ $\.\varepsilon^{-0.41}$ D exp(230.3kJ/mol/RT) and the predicted value was very correspondent with the measurement. It was found that the static parameters such as interpass time can control the dynamic states in the several successive deformation process.

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열간압연 폭압하시 슬래브 변형거동의 유한요소해석 (Finite Element Analysis of Slab Deformation under the Width Reduction in Hot Strip Mill)

  • 천명식;정제숙;안익태;문영훈
    • 소성∙가공
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    • 제12권7호
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    • pp.668-674
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    • 2003
  • Rigid-plastic finite element analyses on the deformation of slabs at various width reductions have been performed. By using commercial finite element code, dog-bone profile, crop profile and the longitudinal width profile after edging and Horizontal rolling have been analysed. The deformation behavior of slab for the heavy edger mill has also been compared with that for the sizing press. From the deformation analyses, it was found that the sizing press-horizontal rolling method is more efficient in width reduction than that of heavy edger mill-horizontal rolling. The results of finite element analyses fer the deformation of slab were well confirmed by the actual operational data. It was found that the amount of width variation after sizing and rolling is about 5∼10mm.