• Title/Summary/Keyword: hot deformation

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The Physical characteristic of Crystalline Solar Cell by Soldering Type (Soldering 방식에 따른 결정질 셀의 물리적 특성변화)

  • Shin, Jun-Oh;Jung, Tae-Hee;Kim, Tae-Bum;Kang, Gi-Hwan;Ahn, Hyung-Keun;Han, Deuk-Young
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.72-72
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    • 2010
  • The PV module company use variable process step and type. Especially soldering process is important, because crystalline cell can be bow by beating temperature. Most PV module company use hot air soldering type in the tabbing & string process. Although hot air type is used widely but this type is bound to influence on cell damage. So recently new way is introducing like a high current way. In this paper, we compare with characteristics of each soldering type and then conform a method to minimize solar cell deformation. Actually solar cell deformation show many difference by fix position and cooling time after soldering step.

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Analyses of Sever Plastic Deformation Behavior of Hot Isostatic Pressed Ni-base Superalloy during High Pressure Torsion Process (열간정수압성형공정으로 제조된 니켈기 초내열합금의 고압비틀림 공정을 통한 강소성 변형거동 분석)

  • Lee, D.J.;Lee, Y.;Kim, H.-K.;Kwon, Y.-N.;Kim, H.S.;Yoon, E.Y.
    • Transactions of Materials Processing
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    • v.25 no.4
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    • pp.254-260
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    • 2016
  • In this study, hot isostatic pressed Ni-base superalloy was subjected by high-pressure torsion process to improve the dispersion of gamma prime phase, mechanical properties and remove prior particle boundaries. The resulting microstructural size decreases and prior particle boundaries removed with increasing strain by high-pressure torsion process. Moreover, the microhardness values and room temperature tensile strength were enhanced. However, the tensile elongation was decreased as increasing strain due to fast crack propagation along the refined and well dispersed gamma prime particles.

Taguchi Parameter Design for the Fabrication Process of Anisotropic NdFeB Magnet by Single Stroke Hot Deformation

  • Ying Li;Kim, Y. B.;Wang, Lin-shan;Kim, M. J.;M. S. Song;J. H. Yang;D. S. Suhr;Kim, T. K;Kim, C. O.
    • Journal of Magnetics
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    • v.5 no.3
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    • pp.106-109
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    • 2000
  • The single stroke hot deformation is a simple method fur the fabrication of anisotropic NdFeB magnets. In order to obtain the optimum conditions, Taguchi method of experimental design was applied in this work. The optimum conditions obtained on the basis of coercivity in Taguchi analysis was a little different from those of remanence and maximum energy Product. The contribution of each factor to magnetic Properties was calculated in detail.

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Development of Mathematical Model for the Prediction of Roll Force and Tension Profiles in Flat Rolling (판 압연에서 압하력 및 장력 분포 예측 모델 개발)

  • Kim, Y.K.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.19 no.6
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    • pp.344-351
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    • 2010
  • This paper presents a precision on-line model for the prediction of the roll force and tension distributions across the strip in hot strip rolling. The approach is based on an approximate 3-D theory of rolling, and in particular, considers the effect of pre-deformation of the strip, which occurs near the roll entrance before the strip enters the bite zone. The prediction accuracy of the proposed model is examined through comparison with the predictions from the 3-D finite element models.

Application of Dynamic Materials and Softening Models to the FEM Analysis of Hot Forging in SAF2507 Steel (동적재료모델 및 연화모델을 응용한 SAF 2507 강의 열간단조 유한요소해석)

  • 방원규;정재영;장영원
    • Transactions of Materials Processing
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    • v.12 no.4
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    • pp.308-313
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    • 2003
  • High temperature deformation and softening behavior of SAF 2507 super duplex stainless steel (SDSS) has been investigated in connection with an FEM analysis of hot forging process. Flow curves at various strain rates and temperatures were determined first from compression tests, and the kinetics of dynamic recrystallization were also formulated through the analysis of load relaxation test results. Using the dynamic materials theory proposed by Prasad, the deformation behavior was effectively determined for various conditions. Constitutive relations and recrystallization kinetics formulated from the test results were then implemented in a commercial FEM code. The forming load as well as the distribution of recrystallized volume fraction after forging was successfully predicted by means of the flow stress compensation formulated upon the volume fraction of recrystallization and adiabatic heating.

An analysis of deformation behavior on dynamic bulging in the high speed continuous casting (고속 연속주조에 있어서 동적 벌징의 변형거동 해석)

  • 강충길;윤광식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.6
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    • pp.1217-1226
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    • 1988
  • This paper shows an deformation behavior of steel cast slabs, which is used to prevent internal cracks of a slab in an unbending zone, in case of hot charge rolling(HCR) and hot direct rolling(HDR). The value of moving strand shell bulging between two supporting rollers under ferrostatic pressure has been computed in terms of creep and elastic-plasticity and for high strand surface temperature and high casting speed V=1.4-2.2m/min. The strain and strain rate distributions in solidified shell undergoes a series of bulging are calculated with boundary condition a very closed to continuous steel cast slabs productions.

Evaluation of Mechanical Property and Microstructure of Forged and T6-treated 6061 Aluminum Alloy Wheel (자동차 휠용 6061 Al합금의 단조 및 T6 열처리 전후의 미세조직과 기계적 특성 평가)

  • Lee, J.H.;Jeong, H.S.;Yeom, J.T.;Kim, J.H.;Park, N.K.;Lee, Y.T.;Lee, D.G.
    • Transactions of Materials Processing
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    • v.16 no.5 s.95
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    • pp.354-359
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    • 2007
  • Effects of forging and mechanical properties of 6061 aluminum alloy wheel for automobiles were investigated in the present study. Microstructural and tensile characteristics of automobile wheel after hot forging process using dynamic screw press were analyzed to evaluate effect of metal flow on mechanical properties. The results showed advanced mechanical properties of 6061 alloy wheel because of $Mg_2Si$ precipitation by T6, elongated grain by forging, and work hardening by dense metal flow, etc. Hot compression tests were conducted in order to characterize high temperature compression deformation behaviors and microstructural variation in the range of $300{\sim}450^{\circ}C$, in the strain rate range of $10^{-3}{\sim}10^1\;sec^{-1}$. As strain rate increased, maximum compression stress increased but it was shown the reverse linear relation between temperature and maximum stress irrelevant to strain rate variation. On the other hand, temperature and yield stress didn't have any linear relation and its relation showed big deviation by a function of strain rate and test temperature.

Dynamic recrystallization and microstructure evolution of a Nb-V microalloyed forging steel during hot deformation

  • Zhao, Yang;Chen, Liqing;Liu, Xianghua
    • Advances in materials Research
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    • v.3 no.4
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    • pp.217-225
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    • 2014
  • In this study, a forging steel alloyed with both Nb and V was used as experimental material and the hot deformation behavior has been studied for this steel by conducting the compressive deformation test at temperature of $900-1150^{\circ}C$ and strain rate of $0.01-0.01s^{-1}$ in a MMS-300 thermo-mechanical simulator. The microstructure evolution, particularly the dynamically recrystallized microstructure, of the experimental steel at elevated temperatures, strain rates and strain levels, was characterized by optical microstructural observation and the constitutive equation in association with the activation energy and Zener-Hollomon parameter. The curves of strain hardening rate versus stress were used to determine the critical strain and peak strain, and their relation was connected with Zener-Hollomon parameter. Under the conditions of processing temperature $900^{\circ}C$ and strain rate $0.01s^{-1}$, the dynamic recrystallization took place and the austenite grain size was refined from $164.5{\mu}m$ to $28.9{\mu}m$.

Effect of Scancium Content on The Hot Extrusion of Al-Zn-Mg-(Sc) Alloy (Al-Zn-Mg-(Sc) 합금의 고온가공성에 미치는 Sc 함량의 영향)

  • Kim, Jin-Ho;Kim, Jeoung-Han;Yeom, Jong-Taek;Lee, Dong-Geun;Park, Nho-Kwang
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.184-187
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    • 2006
  • The effects of scandium content and extrusion parameters on Al-Zn-Mg-(Sc) alloys were examined. Three kinds of Al-Zn-Mg-(Sc) alloys with up to 0.30 wt.% Sc were prepared. The compression test was conducted to investigate the microstructure evolution during hot deformation. Despite of microstructural differences in the alloys, deformation behaviors were very similar. After extrusion at $350^{\circ}C$ with the ram speed of 15mm/sec, AA7075 showed a moderate surface quality compared with other Sc containing alloys, which was attributed to low flow stresses. AA7075 showed coarse-grained bands in surface region. With the ram speed of 1.5mm/sec at $350^{\circ}C$, the surface quality of the alloys was sound due to low friction stresses and deformation heating. As the Sc content increased, tensile strengths and elongations at room temperature improved.

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Effects of Static Softening on Hot Workability of $SiC_P$/A1-Si COmposites ($SiC_P$/A1-Si 복합재료의 정적연화가 열간가공성에 미치는 영향)

  • 고병철;전정식;유연철
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.10a
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    • pp.172-180
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    • 1995
  • Isothermal interrupted deformation behavior of 10vol.%SICp/AI-Si composites was investigated by hot torsion test at the temperature ranges from 27$0^{\circ}C$ to 43$0^{\circ}C$ and at strain rate range of 1.26X10-2~2.16X10-1/sec. With increasing pass strain, flow stresses were high compared to continuous deformation condition. Fractional softening was increased with temperature imterruption time and pass strain. Fractional softening of 10vol.%SiCp/AI-Si composites was lower than that of AI-Si matrix at 37$0^{\circ}C$. However at high temperature of 43$0^{\circ}C$, SiC particle promoted static softening, diminishing the dislocation density at the interface of AI-Si matrix and reinforcements, then this resulted in higher fractional softening in composites. Both of failure strain improved reducing the fracture of SiC particle and Si precipitates above 32$0^{\circ}C$, however at low temperature of 27$0^{\circ}C$, the softening effect by interrupted deformation was found to be negligible.

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