• Title/Summary/Keyword: hot bending

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High Temperature Properties of Fiber Reinforced Composites under the Different Loading Conditions

  • Weiguang, Hu;Park, Soo-Jeong;Kim, Yun-Hae
    • Composites Research
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    • v.30 no.3
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    • pp.188-192
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    • 2017
  • The mechanical properties of composites are significantly affected by external environment. It is essential to understand the degradation of material performance and judge the material's lifetime in advance. In the current research, changes in mechanical properties of glass fiber and unsaturated polyester composite materials (GFRP, Glass fiber reinforced plastic) were investigated under different bending stress and submerged in hot water at a temperature of $80^{\circ}C$. Loading time of 100 H (hours), 200 H, 400 H, 600 H, 800 H for testing under stresses equal to 0% (stress-free state), 30%, 50% and 70% of the ultimate strength was applied on the GFRP specimens. From the values of bending stress, obtained from three-point bending test, fracture energy, failure time, and life curve were analysed. Moreover, a normalized strength degradation model for this condition was also developed. It was observed that within 100 H, the decline rate of the bending strength was proportional to the pressure.

Springback Compensation of Sheet Metal Bending Process Based on DOE & ANN (판재 굽힘 성형에서 실험계획법 및 인공신경망을 이용한 탄성회복 보정)

  • An, Jae-Hong;Ko, Dae-Cheol;Lee, Chan-Joo;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.990-996
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    • 2008
  • Nowadays, the trend to a lightweight design accelerates the use of advanced high strength steel (AHSS) in automotive industry. Springback phenomena is a hot issue in the sheet metal forming, especially bending process using AHSS. Several analytical methods for that have been proposed in recent years. Each of method has their advantages and disadvantages. There are only a few optimal solutions which can minimize the two objectives simultaneously. In this study, an effective method optimized the multi objective value. The method by the design of experiments(DOE) and artificial neural network(ANN) was presented to compensate springback of bending parts. This method was applied to L and V bending process. The effective method could be optimized to multiple object. It was confirmed that the proposed method was more efficient than traditional manual FEA procedure and the trial and error approach for springback compensation.

A Study on Improvement of Dimensional Accuracy in 2-axis Bending for Automotive Blow Motor Case (차량용 블로우 모터 케이스 2축 굽힘 공정의 치수 정밀도 향상에 관한 연구)

  • Kwon, Il-Keun;Kim, Gug-Yong;Park, Jun-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.21 no.6
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    • pp.419-427
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    • 2018
  • In case high strength steels are applied for press-formed automotive parts, it is very difficult to secure forming accuracy due to large springback compared to moderate strength steels. In this study, a repetitive step-wise forming analyses based on secant method was proposed as the die design method for mandrel(bending tool) for the 2-axis bending equipments. A bending die with circular mandrel was designed for the DP780 blow motor case of which diameter and thickness are 70.8mm and 2.0mm respectively. Forming tests were performed to verify the validity of established die design and the results were compared with that of conventional HGI(Hot galvanized iron steel) blow motor case. For additional improvement in forming accuracy, an elliptical mandrel was proposed and its validity was verified using forming analyses based on secant method.

Double controller of wind induced bending oscillations in telecom towers

  • Battista, Ronaldo C.;Pfeil, Michele S.;Carvalho, Eliane M.L.;Varela, Wendell D.
    • Smart Structures and Systems
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    • v.21 no.1
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    • pp.99-111
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    • 2018
  • Wind induced large bending oscillation amplitudes in tall and slender telecommunication steel towers may lead to precocious fatigue cracks and consequent risk of collapse of these structures, many of them installed in rural areas alongside highways and in highly populated urban areas. Varying stress amplitudes at hot spots may be attenuated by means of passive control mechanical devices installed in the tower. This paper gives an account of both mathematical-numerical model and the technique applied to design and evaluate the performance of a double controller installed in existing towers which is composed by a nonlinear pendulum and a novel type of passive controller described herein as a planar motion disk mounted on shear springs. Results of experimental measurements carried out on two slender tubular steel towers under wind action demonstrate the efficiency of the double controllers in attenuating the towers bending oscillation amplitudes and consequent stress amplitudes extending the towers fatigue life.

Simple equations for the calculation of the temperature within the cross-section of slim floor beams under ISO Fire

  • Zaharia, R.;Franssen, J.M.
    • Steel and Composite Structures
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    • v.13 no.2
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    • pp.171-185
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    • 2012
  • The calculation of fire resistance for a composite structural element comprises the calculation of the temperature within its cross-section and of the load bearing capacity, considering the evolution of the steel and concrete mechanical properties, function of the temperature. The paper proposes a method to calculate the bending capacity under ISO fire, for Slim Floor systems using asymmetric steel beams, with a wider lower flange or a narrow upper flange welded onto a half hot-rolled profile. The temperatures in the cross-section are evaluated by means of empirical formulas determined through a parametrical analysis, performed with the special purpose non-linear finite element program SAFIR. Considering these formulas, the bending capacity may be calculated, using an analytical approach to determine the plastic bending moment, for different fire resistance demands. The results obtained with this simplified method are validated through numerical analysis.

Hot Metal Extru-Bending Process for Curved Aluminum Tube Products with Circular or Rectangular Sections (원형 또는 사각 단면을 가지는 알루미늄 곡관 튜브제품의 열간금속압출굽힘가공)

  • Park D. Y;Jin I. T
    • Transactions of Materials Processing
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    • v.13 no.8
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    • pp.663-670
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    • 2004
  • The bending phenomenon has been known to be occurred by the difference of velocity at the die exit. The difference of velocity at the die exit section can be obtained by the different velocity of billets through the multi-hole container. The difference of velocity at the die exit can be controlled by the two variables, the one of them is the different velocity of extrusion punch through the multi-hole container, the other is the difference of hole diameter of muliti-hole container. In this paper the difference of hole diameter is applied. So it can bend during extruding products because of the different amount of two billets when billets would be bonded in the porthole dies cavity. And the bending curvature can be controlled by the size of holes. The experiments with aluminum material for the curved tube product had been done for circular or rectangular curved tube section. The results of the experiments show that the curved tube product can be formed by the extru-bending process without the defects such as distortion of section and thickness change of wall of tube and folding and wrinkling. The curvature of product can be controlled by shape of cross section and the difference of billet diameters. And it is known that the bonding and extruding and bending process can be done simultaneously in the die cavity by the experiments that rectangular hollow curved tubes could be extruded by porthole dies with four different size billets made of aluminum material. And it shows that bending phenomenon can happen during extruding with for different billets from the analysis by DEFORM-3D.

Finite Element Analysis of the Coiling Process of Hot Bar in coil Box of Mini-Mill (미니밀 코일박스의 권취공정에 대한 유한요소 해석)

  • 이호국;이상로
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.32-39
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    • 1997
  • The coiling station of ISP coil box is an equipment that winds a hot bar rolled at reduction unit into a coil without mandrel. In the coiling process, the roll gap of the bending unit is a significant one of several factors that influence bar coiling. To obtain a good bar-coil, the roll gap must be set appropriately according to the bar thickness. In this study, with 2-dimensional isothermal elastic-plastic finite element method, authors investigated influence of the change of the roll gap on the initial coiling shapes and the formed inner diameters of coils. Based on finite element analysis, authors proposed the appropriate roll gap according to the bar thickness to be able to wind a hot bar. The inner diameters of coils by results of analysis comparatively agreed with coling operation conducted in plant.

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The Effect of Forming Parameter on Mechanical Properties in Hot Bending Process of Boron Steel Sheet (보론강판의 열간 벤딩 공정에서 성형인자가 기계성질에 미치는 영향)

  • Kwon, K.Y.;Sin, B.S.;Kang, C.G.
    • Transactions of Materials Processing
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    • v.19 no.4
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    • pp.203-209
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    • 2010
  • In the hot press forming process (HPF), a martensitic structure is obtained by controlling the cooling rate when cooling a boron sheet that is heated up to over $900^{\circ}C$. The HPF process has various advantages such as the improvement in formability and material properties and minimal spring back of the deformed materials. The factors related to the cooling rate depend on the heat transfer characteristics between heated materials and dies. Therefore, in this study, the cooling rate is controlled by adjusting the heat transfer coefficient of the material at the pressing process. And, the mechanical properties and microstructure of the deformed material is demonstrated during the HPF process where cold dies are used to form the heated steel plate. This is achieved by varying the major forming conditions that control the cooling rate regarded as the most important process parameter.

Fatigue Properties of reinforcement plate for damage prevention (손상 방지용 보강재의 용접부 피로특성)

  • Kim, Hyeon-Su;Park, Yun-Gi;Hwang, Ju-Hwan;Yun, Jung-Geun
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.91-93
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    • 2005
  • The purpose of this study is to evaluate effects of stiffener configuration welded to the plate on the fatigue strength. Nominal stress and hot spot stress for the stiffened plate under pure bending condition were evaluated using FEA and experiment and fatigue test for each specimen was performed. For S and SD type, the fatigue strength increase with a decrease in the nominal stress and hot spot stress. D type with doubler plate was found to have the lowest value of nominal and hot spot stress for a given condition. However its fatigue strength was smaller than the others.

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Fatigue Strength Assessment of A Longitudinal Hatch Coaming in a 3800 TEU Containership by ABS Dynamic Approach

  • Cui, Weicheng;Yang, Chunwen;Hu, Jiajun
    • Journal of Ship and Ocean Technology
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    • v.3 no.4
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    • pp.35-51
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    • 1999
  • Fatigue strength assessment procedures have been implemented in the ship design rules by many classification societies. However, a large variation tin the details of the different approaches exists in practically all aspects influding load history assessment, stress evaluation and fatigue strength assessment. In order to assess the influences of thesd variations on the prediction of fatigue lives. a comparative study is organized by the ISSC Committee III.2 Fatigue and Fracture. A pad detail on the top of longitudinal hatch coaming of a panamax container vessel is selected for fatigue calculation. The work described in this paper is one set of results of this comparative study in which the ABS dynamics approach is applied. Through this analysis the following conclusions can be drawn. (1) With the original ABS approach, the fatigue life of this pad detail is very low, only 2.398 years. (2) The treatment of the stillwater bending moment in the ABS approach might be a source of conservatism. If the influence of stillwater bending moment is ignored, then the fatigue life for this pad detail is 7.036 years. (3) The difference between the nominal stress approach and the hot spot stress approach for this pad detail is about 26%.

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