• Title/Summary/Keyword: hose

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Durability Test and Micro-Damage Formation of Rubber Hose for Automotive Hydraulic Brake (자동차 유압브레이크용 고무호스의 내구성 시험 및 미세손상에 관한 연구)

  • Kwak, Seung-Bum;Choi, Nak-Sam;Lim, Young-Han
    • Composites Research
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    • v.21 no.1
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    • pp.40-45
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    • 2008
  • Rubber hose assembly for automotive hydraulic brake during operation is subject to combined stresses of cyclic pressure, cyclic bending and torsion as well as thermal load. The rubber hose is composed of ethylene-propylene diene monomer(EPDM) rubber layers reinforced by polyvinyl acetate(PVA) braided fabrics. A durability tester with loading rigs for inducing the above cyclic stresses was used to investigate failure mechanisms in the rubber hose assembly. Failure examination was performed at every 100 thousands cycles of bending and torsion. Hose samples were sectioned with a diamond-wheel cutter and then polished. The polished surface was observed by optical microscope and scanning electron microscope (SEM). Some interfacial delamination with a length of about 1mm along the interface between EPDM rubber and PVA fabrics was shown at the test cycles of 400,000. The delamination induced some cracking into the outer rubber skin layer to leading the final rupture of the hose.

A Study on the Deformation Characteristics of a High-Pressure Hose with respect to the Swaging Strokes (스웨이징 행정에 따른 고압호스의 변형 특성에 관한 연구)

  • 김병탁;김형제
    • Journal of Ocean Engineering and Technology
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    • v.17 no.4
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    • pp.37-42
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    • 2003
  • The mechanical components with high-pressure hoses are generally produced by the swaging process. The hoses are composed of the rubber materials and the reinforced braids to support tensile forces. In case they are subjected to high mechanical and thermal loads under severe operating conditions, the oil in hoses can leak at the parts of small clamping forces. In this paper, the deformation characteristics of a fiber-reinforced hose are analyzed with respect to the jaw strokes using the finite element method. The manufacturing process is modeled with a contact problem in consideration of a real situation, and the material properties based on the experimental results are used in the analysis. Examinations of the relationship between the swaging strokes and the deformation behaviors of the hose were made on the basis of the stress and strain values of the hose components. The relations between clamping forces and separating forces are also proposed, in order to estimate clamping forces corresponding to separating forces for the given model.

A Study on the Improvement of the Separation Phenomenon of Coolant Hose in the Tracked Combat Vehicle (전투차량 냉각수 호스 분리현상 개선에 관한 연구)

  • Kang, Tae-Woo;Shin, Hun-Yong;Ryu, Jeong-Min;Park, Kyung-Chul;Kim, Jae-Kyu;Lee, Hun-kee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.59-64
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    • 2018
  • In general, tracked combat vehicles require excellent output performance of a power unit system to drive on special terrains and in extreme environmental conditions. However, high temperature and pressure are readily applied to the coolant hose in the power unit of the vehicles during high-speed driving under extreme road and weather conditions. These driving conditions can cause the separation phenomenon of the coolant hose in the power unit and consequentially engine overheating during driving. Therefore, a newly designed decompression device for the coolant hose has been proposed and manufactured to solve these problems in the present study. To validate of the newly proposed decompression device, the input and output pressures were measured under the before- and after-improvement conditions using experimental methods for different engine RPMs. In addition, the pre-heater temperature was measured under both conditions. From the experimental results, we expect that the current investigation can help to improve the driving performance of tracked combat vehicles.

Degradation Behavior and Micro-Hardness Analysis of a Coolant Rubber Hose for Automotive Radiator (자동차용 냉각기 고무호스의 노화거동과 미소경도분석)

  • Kwak, Seung-Bum;Shin, Sei-Moon;Shin, Wae-Gi;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.9
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    • pp.915-923
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    • 2007
  • Rubber hoses for automobile radiators are apt to be degraded and thus failed due to the influence of contacting stresses of air and coolant liquid under thermal and mechanical loadings. The aging behaviors of the skin part of the hoses due to thermo-oxidative and electro-chemical stresses were experimentally analyzed. Through the thermo-oxidative aging test, it was shown that the surface hardness IRHD(International Rubber Hardness Degrees) of the rubber increased with a considerable reduction of failure strain as the aging time and temperature increased. On account of the penetration of coolant liquid into the skin part influenced by the electro-chemical degradation(ECD) test the weight of the rubber hose increased, whereas their failure strain and IRHD hardness decreased. The hardness of the hose in the side of the negative pole was the most deteriorated at the test site of the hose skin just below the coolant surface.

A Study on the Size Designation of Pantyhose (팬티스타킹의 치수규격에 관한 연구)

  • Lee Jun-Ok;Seong Hwa-Kyung;Choi Hei-Sun;Yi Kyong-Hwa
    • Journal of the Korean Society of Clothing and Textiles
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    • v.30 no.5 s.153
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    • pp.779-787
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    • 2006
  • Pantyhose is a close-fitting garment. Consumers are highly sensitive to any progress done in fitting their lower body and increasing comfort. However, pantyhose manufactured in Korea are only one-sized. The purpose of this study is to suggest the size designation of pantyhose, using new human body measurement data which were gained from the Year 2004 SIZE KOREA project. For the purpose of this study, the ISO standards and JIS standards were reviewed and questionnaire was carried out to manufacturers and distribution companies. The results are as follows: First, for a difference with size standards established in 2002, applicable age range was expanded from 15 to 70 year-old women to entirely include persons who wear panty hose. Secondly considering the actual condition that panty hose is producing in single size in most companies due to its elasticity of material, number of size was reduced from five to four. Thirdly basic parts of body which were applied to panty hose are height and hip girth. And size of panty hose is decided by a chart which is composed of height-axis and hip-axis.

On the Analytical Model of Automotive Steering Hoses Containing Tuner and Its Practical Application (튜너 내장 자동차 조향호스의 해석 모델과 실용적 응용)

  • Lee, J.C.;Oh, S.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.6 no.1
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    • pp.1-9
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    • 2009
  • This study presents an analytical model of an automotive steering hose containing tuner(flexible spiral metal tube) to reduce the ripple pressure induced by steering vane pump. The double-wall side branch composed in a steering hose containing tuner was analogically considered as a filter in a conduit. Specialized test equipment was manufactured for the estimation of speed of sound in a conduit and measurement of amplitude ratio between the propagated ripple pressures of inlet and outlet of the steering hose. Experimental data of entire frequency ranges can be obtained through the test once in short time. The results of three points' measurement method and cross-correlation method to estimate the speeds of sound in a hose, tuner, and side branch respectively reveal that cross-correlation method can be used practically. The results of simulation and experiment were so close, especially in the range of engine idling speed, that the proposed analytical model in this study was validated. Sensitivity analyses and experiments show that longer tuner is preferable, and that the positive-positive composition of the steering hoses containing tuner is superior to others to attenuate ripple pressure.

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A study on the accelerated life test method of hose assemblies by applying Knockdown stress (녹다운 스트레스에 의한 유압호스 조립체의 가속수명시험에 대한 연구)

  • Ko, Jae-Myoung;Lee, Yong-Bum;Han, Sung-Geon;Yoo, Young-Chul;Kim, Hyoung-Eui
    • Proceedings of the Korean Reliability Society Conference
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    • 2006.05a
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    • pp.93-100
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    • 2006
  • The failure of hydraulic hose assemblies is caused by the impulse pressure and repetitive motions of bending and stretching (flexing) used at high pressure pipe in the form of bursting Since it takes long time to observe the bursting for life analysis, we can reduce test time by the method of applying the Knockdown stress which is equivalent to 70% of initial bursting pressure on rubber hose assemblies with maintaining the failure mode equally In this study, after scale parameter, shape parameter, and acceleration factor by preforming the impulse pressure test until the hose bursts, and finally analyzed the accelerated life.

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Axisymmetric Vibrations of a Fluid-filled Thick Infinite Cylindrical Shell with Embedded Internal Strength Members (길이 방향 내심 장력재가 있는 유체 충진된 두꺼운 원통셸의 축대칭 진동 해석)

  • 함일배;신구균;정의봉
    • Journal of KSNVE
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    • v.7 no.3
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    • pp.411-418
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    • 1997
  • A method to analyze the axisymmetric vibration and the internal pressure of the fluid filled, strength member embedded infinite cylindrical shell under the condition of axial static tension load applied is presented. As an example, the hose wall vibration and the internal pressure variation characteristics of a fluid filled infinite polyurethane hose are analyzed and dicussed, under the effects of the variation of the embedded strength members and the response positions.

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Research and development of automotive hydraulic brake hose for domestic production (자동차용 브레이크 호스 국산화 개발연구)

  • 이재순;정건화
    • Journal of the korean Society of Automotive Engineers
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    • v.6 no.2
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    • pp.33-38
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    • 1984
  • Research and development of automotive hydraulic brake hose has been carried out for domestic production. Four different trial products have been developed according to different design factors, and designated as Lot.. 1 through Lot. 4 respectively. Eleven kinds of static and dynamic performance tests have been conducted on each sample product of Lot. number, and the trial product by the Lot. 2 design factors was found to meet all the test specifications. Therefore, the automotive hydraulic brake hose could be localized in Korea.

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Optimization Routing Path Design of Hydraulic Hose Using Energy Minimization (Energy Minimization을 이용한 유압 호스의 최적 경로 설계)

  • Yim, Ho-Bin;Kwon, Kang;Kim, Jay-Jung
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.4
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    • pp.246-252
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    • 2012
  • The piping route of hydraulic hose is designed with avoiding interferences to surrounding components. However, in a real practice, the piping route is mostly decided with an expert's experiences on site due to the complexity of design. Thus, this paper proposes a design methodology of the optimized route of a hose. We use NURBS representation to describe the piping route, which is possible to be locally modified, and an energy minimization method is applied to avoid interferences to the surroundings. In other words, the NURBS curve describing a piping route is modified to meet the desired positions from minimizing the perturbation of the control points, and the strain energy of the curve is then optimized to make the curve natural. The proposed method is implemented and its feasibility is validated using the commercial CAD software, CATIA V5.