• Title/Summary/Keyword: hole formation

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Application of Taguchi Method for the Selection of Chip Breaker (칩브레이크 선정을 위한 Taguchi 방법의 적용)

  • 전준용
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.3
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    • pp.118-125
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    • 1998
  • Chip control is a major problem in automatic machining process, especially in finish turning operation. In this case, chip breaker is one of the important factors to be determined. As unbroken chips are grown. these deteriorate the surface roughness. and proces automation can not be carried out. In this study to get rid of chip curling problem while turning internal hole. optimal chip breaker is selected from the experiment. The experiment is planned with Taguchi's method that is based on the orthogonal arrary of design factors. From the response table. cutting speed, feedrate, depth of cut and tool geometry turn to be major factors affecting chip formation. Then, optimal chip breaker is selected. and this is verified as good enough for chip control from the experiment.

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전파 Jet 3C449의 동역학적 모형

  • Jeong, Hong-Dae;Yun, Hong-Sik;Choe, Seung-Eon
    • Publications of The Korean Astronomical Society
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    • v.4 no.1
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    • pp.1-15
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    • 1989
  • A jet plasmoid model for 3C.449 has been constructed by introducing a plasma.ejecting black hole orbiting around the center of its parent cD galaxy. We examined the characteristics of the jet trajectory by varying the values of (1) orbiting radius and velocity of the black hole, (2) plasma ejection velocity, (3) size, mass and space velocity of the parent galaxy, (4) size of the galactic core and (5) the density of the intergalactic medium. In our model calculation the effect of the gravity by the parent galaxy and the ram pressure by the intergalactic medium have been taken in account. It is found that our dynamical model accounts reasonably well for the observed structure of 3C449. Our proposed model suggests that the buoyancy force near the galactic center plays an important role in the formation of the curved structure of the radio jet.

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Shearing Mechanism in Hydro-Mechanical Punching Process (하이드로 메카니컬 펀칭공정의 전단 메커니즘)

  • Kim, Seung-Soo;Kim, Chang-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.3
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    • pp.51-57
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    • 2006
  • Hydro-mechanical punching was developed for preventing burr formation. Circular hole punching and Finite element method(FEM) analysis were conducted to investigate shearing characteristics of this process in comparison with conventional and mechanical counter punching. In this process hydrostatic pressing with appropriate medium was utilized instead of counter punch, which resulted in the delay of the point that the fracture is initiated and clean shearing surface was obtained. FEM analysis was utilized to find out optimum processing parameters and shearing mechanism for burr-free hole punching.

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A Study On the Machinability of Steels by Drilling (드릴가공에서 강재의 피삭성에 관한 연구)

  • 김남훈
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.4
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    • pp.98-107
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    • 1996
  • In order to predict analytically torque, thrust force, tool life and chip formation in drilling, cutting models for chisel edge with various tool-chip contact length were developed in this type. Also, the experimental tests are run with various pilot holes. The following conclusions were obtained from the analysis. \circled1 It's also found experimentally that thrust force(Fz) decreases as pilot hole diameter increases. \circled2 Surface roughness for material(G) is larger that for material(J). The difference over two materials in roughness value about 0.5$mu extrm{m}$. \circled3 Flank wear of the drill in cutting material of G less than any other kinds of materials(F, G, H, I, J). \circled4 In drilling a deep hole on a workpiece over SM45C either twist drill. The chip was conical helix type at the fist suspensely change the two segment type and than two a long pitch helix style.

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A Case Study for Construction Hazard Zonation Maps and its Application (석회암 지역 재해 등급도 작성 및 응용에 관한 사례 연구)

  • 정의진;윤운상;김중휘;마상준;김정환;이근병
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.03a
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    • pp.165-172
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    • 2002
  • We presents an hazard zonation mapping technique in karst terrain and its assessment. From the detailed engineering geological mapping. Controlling factors of sink hole and limestone cave formation were discussed and 4 main hazard factors affecting hazard potential are identified as follows: prerequisite hazard factor(distributions of pre-existing sink holes and cavities), geomorphological hazard factors(slope gradient, vegetation, and drainage pattern etc.) geological hazard factors(lithology, fracture patterns and geological structures etc.) and hydraulic conditions(hydraulic head, annual fluctuation of ground water table and composition of g/w water). From the construction of hazard zonation map along the Jecheon-Maepo area, and vertical cross-sectional hazard zonations specific tunnel site we suggest hazard zonation rating systems.

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Numerical analysis on effect of hole size on Emergency Evacuation Support System (수치해석을 통한 비상피난지원 시스템의 급기구 크기에 따른 유동분석)

  • Kim, Ji Tae;Park, Won Hee;Lee, Duck Hee;Ro, Kyoung-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.4
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    • pp.324-329
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    • 2020
  • The emergency evacuation support system provides a safe means of evacuation by preventing the inflow of smoke through the formation of a smoke shield curtain in fire situations and pressurizing fresh air to the inside of the smoke shield curtain. In this study, numerical analysis was performed to examine the effects of the hole size on the flow inside the smoke curtain. As the air supply size decreased, the flow rate through the air supply was formed relatively uniformly from the inlet to the outlet length of the emergency support system. In addition, the size of the air supply hole was more than 20 mm, the flow rate was very low near the outlet, so the air supply hole size should be smaller than 20 mm. In addition, the minor loss of the air supply hole was calculated to be K = 1.5 from the numerical results. Therefore, the proper design of an emergency evacuation support system is possible using the flow characteristics according to the size and minor loss of the air supply hole.

A Cause Analysis of Fatigue Failure of Fuel Pump Block Material(CK35) for Marine Engine (선박 엔진용 Fuel Pump Block 소재(CK35)의 피로파손 원인규명)

  • Choi Sung Jong;Kang Chang Won;Kim Tae Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.5 s.236
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    • pp.663-670
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    • 2005
  • DIN CK35 (JIS S35CK) steels have been used as a material in fuel pump blocks for marine engines. Failures in the inner surface of a drilling hole, due to the initiation of fatigue cracks have been frequently reported. However, the mechanism initiating these cracks and growths has not been clearly diagnosed yet. This study was conducted using a scraped fuel pump block, containing an initiated fatigue crack in the inner surface of a drilling hole. Initially, the cracks and fractured surfaces inside the block were investigated using an optical microscope and a SEM (Scanning Electron Microscope). In addition, microstructure observation, fatigue life test and fatigue crack growth test were performed using a specimen, which was taken from the same block. Results from these tests are summarized as follows; (1) The early crack in the block was supposed to occur inside the inner surface of the drilling hole. (2) The fatigue endurance of this material was about 330 Mpa. (3) The early crack was generated in the cavitations created by the breakdown of a big inclusion, or separation between the big inclusion and the base metal, in which the fundamental ingredients of the inclusion were C, 5, and Mn. (4) In order to prevent these types of failures, the suppression of inclusions inflow by improving the casting process, formation of fine inclusions by applying a heat treatment process, and coating of the surface of the drilling hole were required.

Electrodeposition and Characterization of p-type SbxTey Thermoelectric Thin Films (전착법에 의한 p-형 SbxTey 박막 형성 및 열전특성 평가)

  • Park, Mi-Yeong;Lim, Jae-Hong;Lim, Dong-Chan;Lee, Kyu-Hwan
    • Korean Journal of Materials Research
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    • v.21 no.4
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    • pp.192-195
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    • 2011
  • The electro-deposition of compound semiconductors has been attracting more attention because of its ability to rapidly deposit nanostructured materials and thin films with controlled morphology, dimensions, and crystallinity in a costeffective manner (1). In particular, low band-gap $A_2B_3$-type chalcogenides, such as $Sb_2Te_3$ and $Bi_2Te_3$, have been extensively studied because of their potential applications in thermoelectric power generator and cooler and phase change memory. Thermoelectric $Sb_xTe_y$ films were potentiostatically electrodeposited in aqueous nitric acid electrolyte solutions containing different ratios of $TeO_2$ to $Sb_2O_3$. The stoichiometric $Sb_xTe_y$ films were obtained at an applied voltage of -0.15V vs. SCE using a solution consisting of 2.4 mM $TeO_2$, 0.8 mM $Sb_2O_3$, 33 mM tartaric acid, and 1M $HNO_3$. The stoichiometric $Sb_xTe_y$ films had the rhombohedral structure with a preferred orientation along the [015] direction. The films featured hole concentration and mobility of $5.8{\times}10^{18}/cm^3$ and $54.8\;cm^2/V{\cdot}s$, respectively. More negative applied potential yielded more Sb content in the deposited $Sb_xTe_y$ films. In addition, the hole concentration and mobility decreased with more negative deposition potential and finally showed insulating property, possibly due to more defect formation. The Seebeck coefficient of as-deposited $Sb_2Te_3$ thin film deposited at -0.15V vs. SCE at room temperature was approximately 118 ${\mu}V/K$ at room temperature, which is similar to bulk counterparts.

Effect of Tempering on Stretch-Flangeability of 980 MPa Grade Dual-Phase Steel (980 MPa급 이상조직강의 신장 플랜지성에 미치는 템퍼링의 영향)

  • Lee, Gun-Hee;Baek, Jong-Hee;Song, Eunji;Na, Seon-Hyeong;Park, Bongjune;Kim, Ju-Young;Kwon, Yongjai;Shin, Sang Yong;Lee, Jung Gu
    • Korean Journal of Materials Research
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    • v.30 no.6
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    • pp.292-300
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    • 2020
  • In this study, the effect of tempering on the stretch-flangeability is investigated in 980 MPa grade dual-phase steel consisting of ferrite and martensite phases. During tempering at 300 ℃, the strength of ferrite increases due to the pinning of dislocations by carbon atoms released from martensite, while martensite is softened as a consequence of a reduction in its carbon super-saturation. This strength variation results in a considerable increase in yield strength of the steel, without loss of tensile strength. The hole expansion test shows that steel tempered for 20 min (T20 steel) exhibits a higher hole expansion ratio than that of steel without tempering (T0 steel). In T0 steel, severe plastic localization in ferrite causes easy pore formation at the ferrite-martensite interface and subsequent brittle crack propagation through the highly deformed ferrite area during hole expansion testing; this propagation is mainly attributed to the large difference in hardness between ferrite and martensite. When the difference in hardness is not so large (T20 steel), on the other hand, tempered martensite can be considerably deformed together with ferrite, thereby delaying pore formation and hindering crack propagation by crack blunting. Eventually, these different deformation and fracture behaviors contribute to the superior stretch-flangeability of T20 steel.

Space charge characteristics in several polymers at high temperature (고분자 재료의 고온하분포특성)

  • 남진호;고정우;서광석
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.84-87
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    • 2001
  • Space charge formation at high temperature was investigated in several polymers using pulsed electro-acoustic (PEA) method. In SXLPE, homocharge is found and increased as an increase of temperature. In a charge of polarity of poling voltage(positive to negative), space charge mainly cause of hole injection. In Ionomer, heterocharge is found because of ion. As an increase of temperature heterocharge is also increased. In PET, As an increase of temperature homocharge is decreased.

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