• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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• pp.225-230
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• 2001

Small diameter drilling which take high precision in cutting work is needed more small hole and high speed working. Especially, small hole deep drilling is one of the most important machining types and its necessity and importance become more and more increasing in the whole field of industry. This paper shows the limit depths with small diameter drills using experimental analysis. The results are gained by tool dynamometer and Labview system and obtained during small diameter twist drilling system on SM45C steel for different machining conditions. The machine and tools are the CNC machining center and twist drill of diameter 1.5mm. And additionally, tool microscope show the relationship between shapes of chips and breakage shapes of small diameter drills.

• 한국정밀공학회지
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• 제15권10호
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• pp.203-208
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• 1998

Carbon fiber epoxy composite materials are widely used in the structures of aircrafts, robots and other machines because of their high specific strength, high specific stiffness and high damping. In order for the composite materials to be used in the aircraft structures or machine elements, accurate surfaces for bearing mounting or joints must be provided, which require precise machining. In this paper, the machinability characterisitcs of the drilling operation of the carbon fiber epoxy composite materials was experimentally investigated. The experimental results are as follows 1.The entrance of hole is very good manufacturing existing, but exit come to occur sever surface exfoliation. 2. The cutting force in drilling of the carbon fiber epoxy composite materials is decreased as the drilling speed increased. 3.The hole of the carbon fiber epoxy composite materials is not good manufacturing by use of the standard twist, therefore, the new drill designed in order to accurate hole.

• 산업공학
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• 제12권2호
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• pp.346-353
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• 1999

In this paper, the optimum drilling operation sequence which results into the minimum overall machining time required to produce a (multi-diameter) hole is identified. The operation sequence is defined as the set of ordered operations used for producing a (multi-diameter) hole. The overall machining time is derived by summing the minimum machining times of each operation assigned to a sequence. The operations represent the drilling actions of certain sizes to produce the related holes. The minimum machining time of each operation is obtained by solving the optimization problem. Finally, this paper will identify the effects of machining constraints on the overall machining times and their relationships to sequence selection.

• 한국지반신소재학회논문집
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• 제15권4호
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• pp.43-52
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• 2016

본 논문에서는 지반 시추 시 공벽붕괴 방지를 위해 사용되는 안정액의 다양한 배합비에 따른 공학적 특성에 대한 실험적 연구를 다루었다. 이를 위해 먼저 배합수가 청수일 경우, 안정액의 공학적 특성을 검토하였으며 아울러 해수 배합시 안정액의 공학적 성능 변화에 대한 공학적 특성을 분석하였다. 그 결과, 청수에서 벤토나이트와 폴리머를 추가할 경우 공학적 성능이 향상되는 것으로 나타났으며, CMC에 비해 Polymer의 증점 효과가 우수한 것으로 검토되다. 또한 해수의 경우 벤토나이트에 비해 내염성점토의 내염성 성능이 우수한 것으로 검토되었다. 따라서 본 논문에서는 시공시 배합수에 따른 안정액을 성능에 대한 정성적인 결과를 제시하였다.

• Structural Monitoring and Maintenance
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• 제6권4호
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• pp.291-315
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• 2019

Fatigue cracks are inevitable in circumstances in which the cyclic loading exists. Therefore, many of mechanical components are in a risk of being in exposure to fatigue cracks. On the other hand, renewing the facilities or infrastructures is not always possible. Therefore, retrofitting the structures by means of the available methods, such as crack arrest methods is logical and in some cases inevitable. In this regard, this paper considers three popular crack arrest methods (e.g., drilling stop-hole, steel welded patch, and carbon fiber reinforced (CFRP) patch), which have been compared by using extended finite element method (XFEM). In addition, effects in terms of the width and thickness of patches and the configuration of drilling stop holes have been evaluated. Test results indicated that among the considered methods, CFRP patches were the most effective means for arresting cracks. Besides, in the case of arresting by means of drilling stop holes, drilling two holes next to the crack-tip was more effective than blunting the crack-tip by drilling one hole. In other words, the results indicated that the use of symmetric welded metal patches could lead to a 21% increase in fatigue life, as compared to symmetric stop holes. Symmetric CFRP patches enhanced the fatigue life of cracked specimen up to 77%, as compared to drilling symmetric stop holes. In addition, in all cases, symmetric configurations were far better than asymmetric ones.

• 한국생산제조학회지
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• 제7권4호
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• pp.56-63
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• 1998

The purpose of this is to analyze experimentally how the change of cutting speed have effects on hole over size of cutting hole, surface roughness of workpiece and roundness during the deep hole machining of SM55C with solid BTA drill using BTA drilling system. Conclusion reached is as follows. (1) The diameter was expanded for 25$\mu$m at the first section and then was reduced 0$\mu$m and 15$\mu$m respectively at the 10m and 20m section comparing to the diameter of tool with respect to the variation of cutting length at 70m/min of cutting speed. 0.15mm/rev of feed. (2) It was proved that roughness was below 8.67$\mu$m for the whole section of cutting length. (3) The roundness has been below 12$\mu$m. Regarding the polygon phenomenon, it has been proved that not only uneven best at 70m/min of cutting speed. 0.15mm/rev of feed.

• 한국공작기계학회논문집
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• 제10권2호
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• pp.10-17
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• 2001

Drilling is one of the most important operations performed in the machining industry. And the material of the workpiece has a profound effect on the tool life, the surface finish produced and the overall economy of the process. Hot-rolled high strength steels have been used for automobile structural material, owing to high hardness and machinability of the material. However, in the drilling of hot-rolled high strength steels, the current knowledge of tool wear and machinability are insuf-ficient. There, it is desirable to monitor drill wear status and hole quality changes during the hole drilling process. Accordingly, this paper deals with the cutting characteristics of the hot-rolled high strength steels using common HSS drill. The performance variables include the drilling thrust, torque and drill wear data obtained from drilling experiments con-ducted on the workpiece. Also drill were is measured by acoustic emission system and computer vision system.

• 한국생산제조학회지
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• 제9권6호
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• pp.103-110
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• 2000

Experimental study of drilling for duralumin A2024 was conducted with intermittently accelerated and decelerated feedrate. It is achieved through a programmed periodic increase and decrease in the feedrate using a machining center. The following experimental results were performed with the objective of solving chip to disposal problems. In conventional drilling of aluminum, long continuous chips are produced with winding around the drill and causing difficulties in eliminating chips from the cutting zone. In order to acquire the basic data necessary to regulate the chip profile, the relationship between cutting variables and chip shape was investigate. The following conclusions are established from the experimental results. At a suitable feed fluctuation ratio, intermittently decelerated feed drilling proved successful in braking chips to appropriate lengths while maintaining stable cutting. Thus, it is an effective method for improving chip disposal. The amplitude of the dynamic component of cutting force in intermittent feed drilling is influenced by the feed fluctuation ratio.

• 한국터널지하공간학회 논문집
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• 제17권3호
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• pp.393-401
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• 2015

TBM 터널을 건설하는 동안 효율적이고 안전한 작업을 위하여 굴착 암반의 정확한 정보를 획득하는 것은 매우 중요하다. 이 연구에서는 터널 막장 전방의 암반 상태를 예측하기 위하여 선진시추장비와 시추공벽 영상화 장비를 이용한 TBM 전방 지반평가시스템을 개발하였다. TBM 전방 지반평가시스템은 선진시추장비와 시추공벽 영상화 장비, 분석 소프트웨어로 구성된다. 선진시추장비는 논코어링과 코어링 방법이 모두 적용 가능하도록 개발되었다. 또한 굴진 시 획득되는 피드압, 회전압, 회전수, 굴진속도 등의 천공영향 변수를 획득할 수 있다. 천공지수는 코어RMR과의 상관성분석을 통해 천공지수RMR로 환산된다. 개발된 시스템은 비탈면, 터널 현장에서 현장적용을 진행하였다. 현장 적용 결과 논코어링 방법은 코어링 방법에 비해 4배가량 빠른 굴진이 가능한 것으로 확인되었고, 천공지수RMR과 코어RMR은 유사한 분포를 나타내었다. TBM 전방 지반평가시스템은 신속한 지반예측이 가능하므로 공기지연을 최소화할 수 있는 막장 전방 예측 기술로의 활용이 기대된다.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2002년도 춘계학술대회 논문집 센서 박막재료 반도체재료 기술교육
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• pp.12-15
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• 2002

In this paper, we fabricated a electro-chemical discharge machine for drilling microscopic glass hole. In this research, we used a glass plate and NaOH solution. From the experimental result, we knew that the change of voltage wave was caused by drilling microscopic hole of glass using electro-chemical discharge method. So, we can give a function of the power auto stop to electro-chemical discharge machine with the change of voltage wave.