• Title/Summary/Keyword: high-strength lightweight concrete

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Preliminary Study on Development of High Strength Cement Composites at 2,000kg/㎥ of Specific Weight (단위중량 2,000kg/㎥급 고강도 시멘트 복합체 개발을 위한 기초연구)

  • Jeong, Yeon-Ung;Lim, Gwi-Hwan;Kang, Yong-Hak;Jung, Sang-hwa;Kim, Joo-Hyung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.562-570
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    • 2020
  • This study explores manufacturing technology and basic properties of high strength cement composites at 2,000kg/㎥ of specific weight. It is suggested that lightweight-high strength cement composites can be produced by substituting silica sand in ulta-high performance concrete mixture with lightweight materials such as solid bubbles and lightweight fine aggregates. The 28-day compressive strengths of cement composites with solid bubbles were from 116MPa to 141MPa at below 2.0g/㎤ of unit density while the cement composites with lightweight aggregates possessed lower compressive strength and higher unit density. The specific weight calculated from mixture proportions did not have significant difference with unit density of hardened cement composites, indicating that unit density of hardened cement composites can be estimated from the specific weight in mixture proportions.

The Fractural-Mechanical Properties and Durability of Lightweight Concrete Using the Synthetic Lightweight Aggregate (합성경량골재(SLA)를 사용한 경량콘크리트의 파괴, 역학적 특성 및 내구성)

  • Jo Byung-Wan;Park Seung-Kook;Park Jong-Bin;Daniel C. Jansen
    • Journal of the Korea Concrete Institute
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    • v.17 no.1 s.85
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    • pp.19-25
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    • 2005
  • Recycling of waste materials in the construction Industry is a useful method that can cope with an environment restriction of every country. In this study, synthetic lightweight aggregates are manufactured with recycled plastic and fly ash with 12 percent carbon. Nominal maximum-size aggregates of 9.5 mm were produced with fly ash contents of 0, 35, and $80\%$ by the total mass of the aggregate. An expanded clay lightweight aggregate and a normal-weight aggregate were used as comparison. Gradation, density, and absorption capacity are reported for the aggregates. Five batches of concrete were made with the different coarse aggregate types. Mechanical properties of the concrete were determined including density, compressive strength, elastic modulus, splitting tensile strength, fracture toughness, and fracture energy. Salt-scaling resistance, a concrete durability property, was also examined. Compressive and tensile strengths were lower for the synthetic aggregates; however, comparable fracture properties were obtained. Relatively low compressive modulus of elasticity was found for concretes with the synthetic lightweight aggregate, although high ductility was also obtained. As nv ash content of the synthetic lightweight aggregate increased, all properties of the concrete were improved. Excellent salt-scaling resistance was obtained with the synthetic lightweight aggregate containing 80 percent fly ash.

Strength Properties of Alkali-Activated Lightweight Composites with Alkali Activators of Different Types and Amounts (알칼리 자극제의 종류 및 첨가율에 따른 무시멘트 경량 경화체의 강도특성)

  • Lee, Sang-Soo;Kim, Yun-Mi;Park, Sun-Gyu
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.4
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    • pp.301-307
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    • 2014
  • In order to reduce the emission of carbon dioxide($CO_2$), this research use blast furnace slag in concrete manufacture, as 100% replacement of cement. The aim of this study is to investigate the density and strength properties of alkali-activated lightweight composites with alkali activators of different types and different amounts. The bubble for achieving the lightweight of alkali-activated lightweight composites was generated in the reaction between the paper ash and the alkali activators instead of using a foaming agent. Lightweight formed concrete was conducted basic experimental for determining replacement ratio of paper ash. Then, the density and strength were measured according to the types and the contents of the alkali accelerator that can react with the paper ash. As results, the optimum replacement ratio of the paper ash was 5%. The alkali activator containing NaOH 12.5% obtained the lowest weight of $1.13g/cm^3$. Also, compressive strength were relatively high. Therefore, this study demonstrated that alkali accelerator with a certain amount of NaOH can achieve relatively high strength and lightweight alkali-activated lightweight composites.

Evaluation of Flexural Behavior of Lightweight Precast Panel with Ultra High Performance Concrete (초고성능 콘크리트를 적용한 경량 프리캐스트 패널의 휨 거동 평가)

  • Kim, Kyoung-Chul;Koh, Kyung-Taek;An, Gi-Hong;Son, Min-Su;Kim, Byung-Suk
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.3
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    • pp.269-275
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    • 2020
  • In this study, flexural tests of precast concrete panels according to the thickness of cross-sectional and the with or not of reinforcement were carried out in order to develop and assess of a lightweight precast concrete panel using ultra high performance concrete. For the test, four panels were fabricated, and consisted of one normal concrete panel and three ultra high performance concrete panels. As a test result, it was found that the plain precast panel using ultra high performance concrete had a lower flexural performance than the reinforced normal concrete panel, regardless of the cross-sectional size. The flexural performance of the hollow-sectional precast panel applying ultra high performance concrete, is improved by 150% compared to that of the reinforced normal concrete panel. That is, through additional performance verification and optimization of the cross-sectional design of the panel, the ultra high performance concrete precast panel can be made lighter. Also, the practical use of lightweight precast panels with ultra high performance concrete can be available through evaluation on shear, joint connection and anchoring, etc.

Optimum LWA content in concrete based on k-value and physical-mechanical properties

  • Muda, Zakaria Che;Shafigh, Payam;Yousuf, Sumra;Mahyuddin, Norhayati Binti;Asadi, Iman
    • Advances in concrete construction
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    • v.14 no.3
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    • pp.215-225
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    • 2022
  • Thermal comfort and energy conservation are critical issues in the building sector. Energy consumption in the building sector should be reduced whilst enhancing the thermal comfort of occupants. Concrete is the most widely used construction material in buildings. Its thermal conductivity (k-value) has a direct effect on thermal comfort perception. This study aims to find the optimum value of replacing the normal aggregate with lightweight expanded clay aggregate (LECA) under high strengths and low thermal conductivity, density and water absorption. The k-value of the LECA concrete and its physical and mechanical properties have varying correlations. Results indicate that the oven-dry density, compressive strength, splitting tensile strength and k-value of concrete decrease when normal coarse aggregates are replaced with LECA. However, water absorption (initial and final) increases. Thermal conductivity and the physical and mechanical properties have a strong correlation. The statistical optimisation of the experimental data shows that the 39% replacement of normal coarse aggregate by LECA is the optimum value for maximising the compressive and splitting tensile strengths whilst maintaining the k-value, density and water absorption at a minimum.

Evaluation of Flow and Engineering Properties of High-Volume Supplementary Cementitious Materials Lightweight Foam-Soil Concrete (하이볼륨 혼화재 경량기포혼합토 콘크리트의 유동성 및 공학적 특성 평가)

  • Shim, Sang-Woo;Yang, Keun-Hyeok;Lee, Kyung-Ho;Yun, In-Gu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.3
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    • pp.247-254
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    • 2014
  • The present study prepared lightweight foam-soil concrete mixtures classified into three groups. Considering the sustainablility, workability, and compressive strength development of such concrete, high-volume supplementary cementitious materials (SCMs) were used as follows: 20% cement, 15% fly ash, and 65% ground granulated blast-furnace slag. As main test parameters selected for achieving the compressive strength of 1MPa and dry density of $1,000kg/m^3$, the unit solid content (dredged soil and binder) ranged between 900 and $1,807kg/m^3$, and soil-to-binder ratio varied between 3.0 and 7.0. Test results revealed that the flow of the lightweight foam-soil concrete tended to decrease with the increase of unit soil content. The compressive strength of such concrete increased with the increase with the unit binder content, whereas it decreased as soil-to-binder ratio increased, indicating that the compressive strength can be formulated as a function of its dry density and soil-to-binder ratio.

Influence of Mixed Proportion Factors on Strength of Polymer Mortar (배합요인이 경량 폴리머 모르터의 강도에 미치는 영향)

  • 이윤수
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.41 no.1
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    • pp.97-105
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    • 1999
  • Recently , polymer concrete has been widely used in the construction industry because of its quick setting, high strength, excellect adhesion, watertightness and chemical resistance compared to ordinary cement concrete. Its application is also increased. In this paper, lightweight polymer mortars using unsaturated polyester resin and lightweight aggregate are prepared with various mix proportations, and tested for slump working life, apparent specific gravity , flexural and compressive strengths. As a result, the slump and working life can be controlled and thier flexural and compressive strengths are 9.7 to 22.0 MPa , and 23.0 to 100.8 MPa respectively at apparent specific gravities of 0.86 to 1.73.

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Fire Performance of Structural Lightweight Aggregate Concrete using PP fiber (PP섬유 혼입 고강도 경량골재콘크리트의 내화특성)

  • Song, Hun;Chu, Yong-Sik;Lee, Jong-Kyu
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.797-800
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    • 2006
  • Normally, Structural light-weight aggregate concrete(LWC) has been main used in high rise building with the object of wight loss. In spite of LWC have the advantage of light-weight, limit the use of strength restrictions by reason that explosive spalling in fire. Especially, LWC is occurred serious fire performance deterioration by explosive spalling. Thus, this study is concerned with fire performance of LWC for the purpose of using PP fibers prevent to explosive spalling. From the experimental test result, LWC is happened explosive spalling.

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Effects of Fine LWA and SAP as Internal Water Curing Agents

  • de Sensale, Gemma Rodriguez;Goncalves, Arlindo Freitas
    • International Journal of Concrete Structures and Materials
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    • v.8 no.3
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    • pp.229-238
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    • 2014
  • Typical high-performance concrete (HPC) mixtures are characterized by low water-cementitious material ratios, high cement contents, and the incorporation of admixtures. In spite of its superior properties in the hardened state, HPC suffers from many practical difficulties such as its sensitivity to early-age cracking (which is associated with self-desiccation and autogenous shrinkage). In this context, conventional curing procedures are not sufficiently effective to address these limitations. In order to overcome this issue, two strategies,which are based on the use of internal reservoirs of water, have been recently developed.One of these strategies is based on the use of lightweight aggregates (LWA), while the other is based on the use of superabsorbent polymers (SAP). This paper studies and compares the efficiency of the LWA and SAP approaches.Moreover, some of the theoretical aspects that should be taken into account to optimize their application for internal curing of HPC are also discussed. Two fine LWA's and one SAP are studied in terms of autogenous deformation and compressive strength. Increasing the amounts of LWAor SAP can lead to a reduction of the autogenous deformation and compressive strength (especially when adding large amounts). By selecting appropriate materials and controlling their amount, size, and porosity, highly efficient internal water curing can be ensured.

Effect of perlite powder on properties of structural lightweight concrete with perlite aggregate

  • Yan, Gongxing;Al-Mulali, Mohammed Zuhear;Madadi, Amirhossein;Albaijan, Ibrahim;Ali, H. Elhosiny;Algarni, H.;Le, Binh Nguyen;Assilzadeh, Hamid
    • Structural Engineering and Mechanics
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    • v.84 no.3
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    • pp.393-411
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    • 2022
  • A high-performance reactive powder concrete (RPC) has been readied alongside river sand, with 1.25 mm particle size when under the condition of 80C steam curing. As a heat and sound insulation, expanded perlite aggregate (EPA) provides economic advantages in building. Concrete containing EPA is examined in terms of cement types (CEM II 32.5R and CEM I 42.5R), doses (0, 2%, 4% and 6%) as well as replacement rates in this research study. The compressive and density of concrete were used in the testing. At the end of the 28-day period, destructive and nondestructive tests were performed on cube specimens of 150 mm150 mm150 mm. The concrete density is not decreased with the addition of more perlite (from 45 to 60 percent), since the enlarged perlite has a very low barrier to crushing. To get a homogenous and fluid concrete mix, longer mixing times for all the mix components are necessary due to the higher amount of perlite. As a result, it is not suggested to use greater volumes of this aggregate in RPC. In the presence of de-icing salt, the lightweight RPC exhibits excellent freeze-thaw resistance (mass is less than 0.2 kg/m2). The addition of perlite strengthens the aggregate-matrix contact, but there is no apparent ITZ. An increased compressive strength was seen in concretes containing expanded perlite powder and steel fibers with good performance.