• Advances in materials Research
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• v.11 no.2
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• pp.121-146
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• 2022

In the recent years, the use of agricultural waste in green cement mortar and concrete production has attracted considerable attention because of potential saving in the large areas of landfills and potential enhancement on the performance of mortar. In this research, microparticles of palm oil fuel ash (POFA) obtained from a multistage thermal and mechanical treatment processes of raw POFA originating from palm oil mill was utilized as a pozzolanic material to produce high-performance cement mortar (HPCM). POFA was used as a partial replacement material to ordinary Portland cement (OPC) at replacement levels of 0, 5, 10, 15, 20, 25, 30, 35, 40% by volume. Sand with particle size smaller than 300 ㎛ was used to enhance the performance of the HPCM. The HPCM mixes were tested for workability, compressive strength, ultrasonic pulse velocity (UPV), porosity and absorption. The results portray that the incorporation of micro POFA in HPCMs led to a slight reduction in the compressive strength. At 40% replacement level, the compressive strength was 87.4 MPa at 28 days which is suitable for many high strength applications. Although adding POFA to the cement mixtures harmed the absorption and porosity, those properties were very low at 3.4% and 11.5% respectively at a 40% POFA replacement ratio and after 28 days of curing. The HPCM mixtures containing POFA exhibited greater increase in strength and UPV as well as greater reduction in absorption and porosity than the control OPC mortar from 7 to 28 days of curing age, as a result of the pozzolanic reaction of POFA. Micro POFA with finely graded sand resulted in a dense and high strength cement mortar due to the pozzolanic reaction and increased packing effect. Therefore, it is demonstrated that the POFA could be used with high replacement ratios as a pozzolanic material to produce HPCM.

• Journal of the Korea Concrete Institute
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• v.15 no.5
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• pp.739-746
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• 2003

Various researches on the application of polymer dispersions to the cement mortar and concrete have been carried out in many countries like America, Japan and Germany and so on due to their high performance and good modification effect. PAE of polymer dispersion widely used in situ was employed that the high flowability may be induced in the cement mortar. In order to investigate the modification of cement mortar with high flowability by PAE and fracture mode of adhesive strength properties in tension of that, experimental parameters were set as PAE solid-cement ratio(P/C) and cement: fine aggregate(C:F) and the experiments such as unit weight, flow, consistency change, crack resistance and segregation that inform on the general properties have been done. Adhesion in tension is measured with a view to comprehending the properties and fracture mode in tensile load. Consistency change of cement mortar modified by PAE did grow better as the ratio of PAE solid-cement increased and was much superior to that of resin based flooring such as polyurethane and epoxy which recorded the loss of consistency in 90 min. after mixing. Adhesive strength in tension increased with continuity during curing period and showed the maximum in case of C:F=1:1 and P/C=20%.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2015.05a
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• pp.179-180
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• 2015

Recently, admixture manufacturers have improved the performance of admixtures to solve problems caused by high viscosity of high performance admixtures, and accordingly, it is expected to affect fluidity of concrete using admixtures. Therefore, in this research, how each kind of HAE affects consistency curve of cement mortar was examined.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2016.10a
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• pp.30-31
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• 2016

Recently in the construction site is required various performance of mortar to deal with reliability, economy. Especially of environment-friendly, saving resources and high performance of mortar it began to require improvement of performance. Therefore, in this study, a series of tests was designed to develop a using mud flat mortar in view of the high absorption rate of tidal flats, to fix the water cement ratio to 70%. The mixing ratio were 10:0, 9:1, 8:2, 7:3, 6:4, 5:5, 4:6 of fine aggregate and mud flats. Compared the flow value, chloride content, compressive strength, tensile strength, and workability of fine aggregate the substituted mud flat mortar and basic cement mortar, present the basic data on the characteristics and effects of mud flat mortar.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2012.05a
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• pp.295-298
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• 2012

Repair and strengthening is necessary to extend the service life of existing buildings. Polymer-modified cement mortar (PCM) has been extensively used as a high performance material particularly for finishing and repairing works in concrete building because of itsexcellent adhesion, waterproofing, resistance to chemical attack, and workability. As PCM contains organic polymer, it is necessary to clarify its properties at high temperature under fire, on which sufficient data are not available. This paper evaluated the burn-up characteristics of polymer-modified cement mortar with cone calorimeter test, non-combustibility test and flammability test with experimental parameters such as the types of polymer, unit-polymer content, polymer-cement ratio and thickness of the specimen.

• Journal of the Korean Recycled Construction Resources Institute
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• v.9 no.3
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• pp.330-337
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• 2021

3D printing is not only at the fundamental study and small-scale level, but has recently been producing buildings that can be inhabited by people. Buildings require a lot of cost and labor to work on the form work, but if 3D printing is applied to the building, the construction industry is received attention from technologies using 3D printing as it can reduce the construction period and cost. 3D printing technology for buildings can be divided into structural and non-structural materials, of which 3D printing is applied to non-structural materials. Because 3D printing needs to be additive manufacturing, control such as curing speed and workability is needed. Since cement mortar has a large shrinkage due to evaporation of water, cement polymer dispersion is used to improve the hardening speed, workability, and adhesion strength. The addition of polymer dispersion to cement mortar improves the tensile strength and brittleness between the cement hydrate and the polymer film. Cement mortar using polymer materials can be additive manufacturing but it has limited height that can be additive manufacturing due to its high density. When light-weight materials are mixed with polymer cement mortar, the density of polymer cement mortar is lowered and the height of additive manufacturing, so it is essential to use light-weight materials. However, the use of EVA redispersible polymer powder and light-weight materials, additional damage such as cracks in cement mortar can occur at high temperatures such as fires. This study produced a test specimen incorporating light-weight materials and EVA redispersible polymer powder to produce exterior building materials using 3D printing, and examined flame resistance performance through water absorption rate, length change rate, and cone calorimeter test and non-flammable test. From the test result, the test specimen using silica sand and light-weight aggregate showed good flame resistance performance, and if the EVA redispersible polymer powder is applied below 5%, it shows good flame resistance performance.

• Journal of the Korean Ceramic Society
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• v.33 no.5
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• pp.519-523
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• 1996

Calcium hydroxide produced by cement hydration decreases the durability and the compressive strength of cement mortars. Pozzolanic property of meta kaolin and silica fume allows to avoid this drawback. Calcium hydroxide consumption according to pozzolanic raction is evaluated by Fourier differential thermal analysis. Particulary the properties of high performance and high strength of cement mortar containing above 10% meta kaolin and silica fume were resulted in the pozzolanic activity.

• Journal of the Korea institute for structural maintenance and inspection
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• v.17 no.3
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• pp.108-117
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• 2013

Among the byproducts from thermal power plant using coal combustion, fly ash as mineral admixture is widely utilized in concrete manufacturing for its engineering merits. However residuals including bottom ash are usually reclaimed. This study presents an evaluation of engineering properties in cement mortar with pond ash (PA). For this work, two types of pond ash (anthracite and bituminous coal) are selected from two reclamation sites. Cement mortar specimens considering two w/c (0.385 and 0.485) ratios and three replacement ratio of sand (0%, 30%, and 60%) are prepared and their workability, mechanical, and durability performance are evaluated. Anthracite pond ash has high absorption and smooth surface so that it shows reasonable workability, strength development, and durability performance since it has dense pore structure due to smooth surface and sufficient mixing water inside. Reuse of PA is expected to be feasible since PA cement mortar has reasonable engineering performance compared with normal cement mortar.

• Proceedings of the Korea Concrete Institute Conference
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• 2004.11a
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• pp.309-312
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• 2004

The hydraulic structure of the hydroelectric power plant such as aqueduct tunnels and the drainage canal became old. Therefore, because the concrete surface of the aqueduct tunnel has received severe damage by wear-out and the crack etc the repair is demanded. This research examined the applicability of the repair mortar which mixed the fly ash and an artificial aggregate by using the very high early strength cement. As a result, good Quality repair mortar which satisfied the demand performance more than self-flow 270mm and compressive strength $50N/mm^2$ (age of 28days) adjusting of water cement ratio by using the MTX cement be able to be manufactured.

• Journal of the Korea Institute of Building Construction
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• v.13 no.3
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• pp.235-241
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• 2013

In this study, a mortar was produced using re-dispersible polymer powders that addresses the defects of aqueous polymer and improves the durability of cement mortar. Also, an attempt was made to examine the properties of polymer modified mortars using re-dispersible polymer powders by strength and durability tests between ordinary Portland cement mortars and polymer modified mortars mixed with aqueous dispersion. The test showed that strength and durability are improved considerably compared with ordinary Portland cement mortar, and the performance of aqueous polymer cement mortar was considerably improved. Accordingly, it is expected that high-quality prepackaged polymer modified mortars can be produced using re-dispersible polymer powders.