• Title/Summary/Keyword: high temperature mechanical properties

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Degradation Degree Evaluation of Heat Resisting Steel by Electrochemical Technique Part 2 : Effect of Testing Conditions on Evaluation Value of Degradation Degree and Changes of Mechaical Properties (전기화학적 방법에 의한 내열강의 열화도측정 제2보 : 열화도측정치에 미치는 측정조건들의 영향과 기계적성질 변화에 대해서)

  • 정희돈;권영각;장래웅
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.2
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    • pp.300-312
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    • 1993
  • The material deterioration of service-exposed boiler tube steels in fossil power plant was evaluated by using the electrochemical technique namely, modified electrochemical potentiokinetic reactivation(EPR). It was focused that the passivation of Mo$_{6}$C carbide which governs the mechanical properties of Mo alloyed steels did not occur even in the passivity region of steel in sodium molybdate solution and the reactivation peak current (Ip) observed as the result of non-passivation indicating the precipitation of Mo$_{6}$C carbides. To obtain the optimal test conditions for the field test by using the specially designed electrochemical cell, the effects of scan rate, the surface roughness and the pH of electrolyte on Ip value were also investigated. Furthermore, the change of mechanical properties occurred during the long time exposure at high temperature was evlauated quantitatively by small punch(SP) tests and micro hardness test taking account of the metallurgical changes. It is known that reactivation peak current (Ip) has a good relationship with Larson-Miller Parameter(LMP) which represents the information about material deterioration occurred at high temperature environment. In addition it was possible to estimate the ductile-brittle transition temperature (DBTT) by means of the SP test. The Sp test could be, therefore, suggested as a reliable test method for evaluating the material degradation of boiler tube steels. From the good correaltion between the SP DBTT and Ip values shown in this study, it was knows that the change of mechanical properties could be evaluated non-destructively by measurring only Ip values.ues.

An Experimental Study on the Mechanical Properties Model of High Strength Concrete at High Temperature (고온시 고강도 콘크리트의 역학적 특성 모델 설정에 관한 실험적 연구)

  • Kim Heung-Yaul;Seo Chee-Ho;Jeon Hyun-Kyu
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05b
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    • pp.5-8
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    • 2005
  • This research is to present experimental materials model of high strength concrete for prediction of fire safety of structural members based on mechanical properties of materials during heating up to 800$^{circ}C$. The following conclusions are drawn from this study. First of all, between 100 to 200$^{circ}C$, the high strength concrete show degradation at 100$^{circ}C$ and restoration at 200$^{circ}C$. The high strength concrete show elastic deformation at 20 - 200$^{circ}C$. Second, between 300 to 400$^{circ}C$, the mechanical properties of the high strength concrete which are exposed to fire show $75\~95\%$ as compared to the original properties because the thermally expanded ingredients of concrete, aggregates and cement paste, etc. Finally, beyond 600$^{circ}C$, the high strength concrete shows $75\~80\%$ reduction in thermal properties as compared to the normal concrete in the range of 600 to 800$^{circ}C$ and it shows $10\~30\%$ as compared to the original properties.

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Evaluation of Thermal Shock Damage of Metal Matrix Composite Using Ultasonics (초음파를 이용한 금속기지 복합재료의 열충격 손상 평가)

  • Kang, Moon-Phil;Lee, Min-Rae;Lee, Joon-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.11 s.242
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    • pp.1480-1487
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    • 2005
  • Metal matrix composites(MMCs) have been rapidly becoming one of the strongest candidates for structural materials fur many high temperature application. However, among the various high temperature environments in which metal matrix composites was applied, thermal shock is known to cause significant degradation in most MMC system. Due to the appreciable difference in coefficient of thermal expansion(CTE) between reinforcement and metal matrix, internal stresses are generated following temperature changes. Infernal stresses affect degradation of mechanical properties of MMC by causing microscopic damage in interface and matrix during thermal cycling. Therefore, the nondestructive evaluation on thermal shock damage behavior of SiC/A16061 composite has been carried out using ultrasonics. For this study, SiC fiber reinforced metal matrix composite specimens fabricated by a squeeze casting technique were thermally cycled in the temperature range 298$\~$673 K up to 1000cyc1es. Three point bending test was conducted to investigate the efffct of thermal shock damage on mechanical properties. The relationship between thermal shock damage behavior and the propagation characteristics of surface wave and SH-ultrasonic wave was discussed by considering the result of SEM observation of fracture surface.

High Temperature Deformation Behavior of Fe-base High Strength Alloys (고강도 Fe계 합금의 고온 변형 특성)

  • Kwon, Woon-Hyun;Choi, Il-Dong
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.6
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    • pp.938-946
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    • 2008
  • Fe-base amorphous alloy and two crystalline phases composite were fabricated. The effect of temperature and strain rate on mechanical properties was evaluated utilizing compression test. Mixture of non-crystalline and crystalline phases were found using X-ray diffraction (XRD) and differential thermal analysis (DTA) tests. Based on glass transition temperature and crystallization temperature. compression tests were performed in the temperature ranging from $560^{\circ}C$ to $700^{\circ}C$ with $20^{\circ}C$ interval. Relationship between microstructure, including fracture surface morphology, and mechanical behavior was studied. The peak stress of Fe-base amorphous alloy was over 2GPa and expected to have a good wear resistance, but it is expected hard to deform because of low ductility. The peak stress and elongation of two crystalline phases composite was over 1GPa and about 20%, therefore it is possible to deform high strength wear resistant materials such as engine valve.

A Study of Mechanical Properties on High Density Graphite Products with Expanded Graphite(1) (고밀도 팽창흑연 성형품의 기계적 특성에 관한 연구(1))

  • Shin, Y.W.
    • Journal of Power System Engineering
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    • v.9 no.4
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    • pp.143-147
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    • 2005
  • Graphites is well known to have superior advantages to high-temperature, high-pressured, and strong acid-state gas or liquid because it is very stable and chemical structure. Nowadays the new plant with high performance is developed in field of chemical industries, so the need of graphites is increasing rapidly. In this paper, newly developed graphite products with high density is investigated by the mechanical properties of that. I introduced the graphite material which developed for this experiment by the forming process in order to compare to the commercial graphite sheet from expanded graphite which made by the rolling process. Through measuring density and hardness test also tensile test, I investigated the characteristics of these materials. It is verified that the newly developed graphite products forming method is able to make graphite products which have superior mechanical properties than that of commercial graphite sheet.

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Design of Hot Heading Process and Evaluation of Mechanical Properties of Alloy718 Coupling Bolt for Gas Turbine (가스터빈용 Alloy718 커플링볼트의 열간 헤딩 공정설계 및 기계적 특성 평가)

  • Choi, H.S.;Lee, J.M.;Ko, D.C.;Lee, S.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.17 no.3
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    • pp.189-196
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    • 2008
  • Alloy718 is the nickel-base super alloy well used as gas turbine components under severe operating conditions because of its high strength at high temperature and excellent creep resistance. In this study, a coupling bolt for the gas turbine component is manufactured by hot heading process instead of whole machining in order to improve the mechanical properties. Die shape for the hot heading has been designed by general design rule of hot forging and also optimal process condition has been investigated by finite element method. The initial billet temperature and the punch speed have been determined by $1150^{\circ}C$ and 600mm/s on the basis of finite element analysis, respectively. The coupling bolt has been manufactured by 200ton screw press and evaluated by experiment in order to investigate the mechanical properties. As a result of experiment, the mechanical properties such as hardness, tensile strength and creep behavior have been superior to those manufactured by machining.

Mechanical Properties of Ultrafine Grained Materials via Equal-Channel Angular Pressing (ECAP가공에 의한 초미세립 소재의 기계적 물성)

  • Ko, Y.G.;Kim, W.G.;Ahn, J.Y.;Park, K.T.;Lee, C.S.;Shin, D.H.
    • Transactions of Materials Processing
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    • v.15 no.2 s.83
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    • pp.105-111
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    • 2006
  • A study was made to investigate the microstructure and the mechanical properties of low-carbon steel, Al-Mg alloy and Ti-6Al-4V alloy each representing bcc, fcc and hcp crystal structures, respectively fabricated by equal-channel angular(ECA) pressing. After a series of ECA pressings was performed, most grains were significantly refined below ${\mu}m$ in diameter with high mis-orientation of grain boundaries irrespective of different crystal structure used. Regarding the strain hardening capability, tensile tests of ultrafine grain (UFG) dual-phase (ferrite/martensite) steel which was different from UFG ferrite-pearlite steel were carried out at ambient temperature, and corresponding mechanical properties were discussed in relation to modified C-J analysis. Low-temperature and/or high strain-rate superplasticity of the UFG Al-Mg alloy and UFG Ti-6Al-4V alloy were also studied. Based on the analysis used in this study, it was concluded that UFG alloys exhibited the enhanced mechanical properties as compared to coarse-grained (CG) counterparts.

Influence of Various Additional Elements in Al Based Filler Alloys for Automotive and Brazing Industry

  • Sharma, Ashutosh;Shin, Y.S.;Jung, Jae-Pil
    • Journal of Welding and Joining
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    • v.33 no.5
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    • pp.1-8
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    • 2015
  • Aluminium and its alloys are widely used in brazing various components in automotive industries due to their properties like lightweight, excellent ductility, malleability and formability, high oxidation and corrosion resistance, and high electrical and thermal conductivity. However, high machinability and strength of aluminium alloys are a serious concern during casting operations. The generation of porosity caused by dissolved gases and modifiers affects seriously the strength and quality of cast product. Brazing of Al and its alloys requires careful monitoring of temperature since theses alloys are brazed at around the melting temperature in most of the aluminium alloys. Therefore, the development of low temperature brazing filler alloys as well as superior strength Al alloys for various engineering applications is always in demand. In various heat exchangers and automotive applications, poor strength of Al alloys is due to the inherent porosities and casting defects. The unstable mechanical properties is therefore needed to be controlled by adding various additive elements in the aluminium and its alloys, by a change in the heat treatment procedure or by modifying the microstructure. In this regard, this article reports the effect of various elements added in aluminium alloys to improve microstructure, brazeability, machinability, castability as well as to stabilize the mechanical properties.

Mechanical Properties of High Strength Concrete Subjected to Elevated Temperature Depending on Fiber Types and Contents (혼입 섬유종류 변화에 따른 고온가열 고강도 콘크리트의 역학적 특성)

  • Kim, Sang-Shik;Song, Yong-Won;Lee, Bo-Hyeong;Yang, Seong-Hwan;Kim, Seoung-Soo;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.11a
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    • pp.95-98
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    • 2007
  • This study investigates the mechanical properties of the high strength concrete in the region of 80MPa corresponding to the temperature and fiber content change. For the properties of the fresh, slump flow is $600{\pm}100mm$, and air content is $3.0{\pm}1.0%$. They satisfy each targets, and there was no difference for the each fiber types. As the propertied of the hardened concrete, the compressive strength at 28 days is indicated over 80MPa, and they are similar to the change of the fiber types. The residual compressive strength in response to the temperature change of the NY, PP, and NY+PP fiber at $200^{\circ}C$ are increased by 115, 114, and 110% on the standard condition, and it is suddenly decreased at $400^{\circ}C$. They are decreased by 33, 19, and 16% on the standard condition at $800^{\circ}C$.

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Prediction of the wire temperature in a high carbon steel drawing process (고탄소강의 다단 인발 공정에서의 선재의 온도 예측)

  • Kim, Young-Sik;Kim, Yong-Chul;Kim, Byung-Min
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.821-825
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    • 2000
  • Drawing is one of the oldest metal forming operations and has major industrial significance. This process allows excellent surface finishes and closely controlled dimensions to be obtained in long products that have constant cross sections. In drawing of the high carbon steel wire, exit speeds of several hundreds meters per minute are very common. Drawing is usually conducted at room temperature using a number of passes or reductions through consequently located dies. In multi-stage drawing process like this, temperature rise in each pass affects the mechanical properties of final product such as bend, twist and tensile strength. In this paper, therefore, to estimate the wire temperature in multi-stage wire drawing process, wire temperature prediction method was mathematically proposed. Using this method, temperature rise at deformation zone as well as temperature drop between die exit and the next die inlet were calculated.

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