• Title/Summary/Keyword: high strength bolt

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The Joining Quality of High Strength Bolt, Nut and Washer Set (A490) in the Extreme Conditions (극한 상태에서 A490 고장력 볼트 세트의 체결 품질 연구)

  • Suk, Han-Gil;Cho, In-Seup;Hong, Hyeon-Sun
    • Journal of the Korean institute of surface engineering
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    • v.44 no.1
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    • pp.21-25
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    • 2011
  • This test focuses on the correlation between the lubrication, ductility and strength through the change of nut lubricant which decides joining angle for A490 bolt sets required in the AASHTO (American Association of State Highway & Transportation Officials). Because the lubrication of high tension bolt, nut, washer sets becomes an important factor to ductility and joining load, the quality improvement is required for improving reliability and securing enough lubrication of maker and user. This study examines the quality characteristics required in the specification through tests because only this standard specifies joining quality in the extreme conditions (as much about two times of the joining angle on site as normal condition). Moreover, this study is limited to the test on joining axial force required in the AASHTO for the three nut lubrication conditions of A490 bolt set. It is concluded that the nuts should be coated or waxed enough for the improvement of the joining axial force and ductility of bolts required in the standards. It is shown that in the case of plain high tension bolt sets, a rust preventing lubricative oil shall be applied and the torque coefficient value for A490 bolt sets should be maintained below 0.175.

Experiments on Slip Coefficients of High-Strength Bolt Connection with Weathering Steel (I) (내후성강재 고장력볼트 이음부 미끄럼계수 평가 실험 (I))

  • Park, Yong Myung;Seong, Taek Ryong
    • Journal of Korean Society of Steel Construction
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    • v.12 no.2 s.45
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    • pp.167-175
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    • 2000
  • An experimental research to evaluate the slip coefficient of high-strength slip-critical-type bolt connection of weathering steel plate has been performed in this paper. Experiments were performed with several surface conditions such as clean mill scale with hand or power brush cleaning, shot blast cleaned, inorganic zinc primer coated, and weather coated surfaces. Also, the relaxation of bolt clamping force was estimated during 500 hours. It was ascertained from the experiments that slip coefficients are greater than 0.40 in all faying surface conditions except mill scale surface with power brushing. The quantify of relaxation depended on the surface conditions and was $3{\sim}8%$, i.e., less than 10%.

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Estimation of Long Term Clamping Force of High Strength Bolts By Coating Thickness Parameters of Slip Faying Surfaces (미끄럼 표면 도막두께변수에 따른 고력볼트 장기축력 예측)

  • Nah, Hwan-Seon;Lee, Hyeon-Ju;Ryoo, Jae-Yong;Choi, Sung-Mo
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.3 no.1
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    • pp.8-15
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    • 2012
  • The initial clamping forces of high strength bolts depending on different faying surface conditions drop within 1,000 hours regardless of loading, any other external force or loosening of the nut. This study is focused on an expectation model for relaxation of high strength bolt, which is confined to creep on coated faying surfaces after initial clamping. The range of this experiment is limited to estimate the relaxation of bolted joints coated by inorganic zinc primer. The candidate bolts were dacro-coated tension control bolts. The parameters of coated thickness for the faying surface were 96, 168,and $226{\mu}m$ respectively. From experiments, it exhibited that the logarithmic function for creep strain was derived due to the parameter of coating thickness. By using the creep strain, subsequently the quantitative model for estimating long term relaxation of high strength bolt can be taken with the elapsed time. The experimental results showed that the relaxation after the initial clamping of high strength bolt rose to a much higher range from 10% to 18% due to creep of the coating as the coating thickness was increased. This study showed that the clamping force reflecting relaxation after the elapse of constant time can be calculated from the initial clamping force of high strength bolt.

Evaluation on Clamping force of High Strength Bolts By Temperature Parameter (온도변수에 따른 고력볼트 체결력 평가)

  • Nah, Hwan Seon;Lee, Hyeon Ju;Kim, Kang Seok;Kim, Jin Ho;Kim, Woo Bum
    • Journal of Korean Society of Steel Construction
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    • v.20 no.3
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    • pp.399-407
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    • 2008
  • The clamping of torque shear bolt is based on KS B 2819. It was misunderstood that the tension force of the TS bolt was induced generally at the break of pin-tail specified. However, the clamping forces on slip critical connections do not often meet the intended tension, as it considerably varies due to torque coefficient dependent on temperature variables despite the break of the pin tail. In this study, the tension of torque shear bolts were compared with two types of high-strength hexagon bolts by temperature parameters from ${-10^{\circ}C}$ to ${50^{\circ}C}$. Torque shear bolts showed that the average clamping force increased to 20kN as the temperature increased. In case of galvanized high-strength hexagon bolts, the average clamping forces at $0^{\circ}C$, $20^{\circ}C$, $50^{\circ}C$ were recorded over standard bolt tension, 178kN, and the worst standard deviation was 50kN. In case of high-strength hexagon bolts, ave rage clamping forces increased as the temperature went up, and the worst standard deviation was 33kN lower than that of galvanized high-strength hexagon bolts. As for the turn-of-the-nut method, at nut rotation of ${90^{\circ}}$, two types of high-strength hexagon bolts did not met the intended design bolt in tension, 162kN.it is neccessary to re-evaluate the range of turn of nut, ${120^{\circ}{\pm}30^{\circ}}$.

Performance evaluation of a rocking steel column base equipped with asymmetrical resistance friction damper

  • Chung, Yu-Lin;Du, Li-Jyun;Pan, Huang-Hsing
    • Earthquakes and Structures
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    • v.17 no.1
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    • pp.49-61
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    • 2019
  • A novel asymmetrical resistance friction damper (ARFD) was proposed in this study to be applied on a rocking column base. The damper comprises multiple steel plates and was fastened using high-strength bolts. The sliding surfaces can be switched into one another and can cause strength to be higher in the loading direction than in the unloading direction. By combining the asymmetrical resistance with the restoring resistance that is generated due to an axial load on the column, the rocking column base can develop a self-centering behavior and achieve high connection strength. Cyclic tests on the ARFD proved that the damper performs a stable asymmetrical hysteretic loop. The desired hysteretic behavior was achieved by tuning the bolt pretension force and the diameter of the round bolt hole. In this study, full-scale, flexural tests were conducted to evaluate the performance of the column base and to verify the analytical model. The results indicated that the column base exhibits a stable self-centering behavior up to a drift angle of 4%. The decompression moment and maximum strength reached 42% and 88% of the full plastic moment of the section, respectively, under a column axial force ratio of approximately 0.2. The strengths and self-centering capacity can be obtained by determining the bolt pretension force. The analytical model results revealed good agreement with the experimental results.

The Static Strength Analysis of Prying Action for T-flange Shape Structure Using F10T High Strength Bolt (F10T 고장력 볼트를 이용한 T-형 플랜지형 구조물의 Prying Action에 따른 정적강도 해석)

  • Park, Myung-Kyun;Lee, Joong-Won;Koo, Bon-Sung
    • Journal of the Korean Society of Safety
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    • v.23 no.4
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    • pp.19-24
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    • 2008
  • This paper presents and discusses the experimental results on the F10T high strength bolts used in the T-flange joint structure. The experimental works were carried out for the parameters which are flange web thickness, the distance between bolts, prying ratio. The results show that the working stress imposed to bolts decreases as the flange web thickness increases on the other hand the imposed stress to the bolts increases as the distance between two bolts increases. In other words the strength of the T-flange joint increased as the web flange thickness increases and the distance between two bolts decreases. The prying ratio is increased as the distance between two bolts increases and as the flange web thickness decreases However, the degree of stress decrease in flange thickness variation is not that high as the distance variation between two bolts. Finally the equation for predicting the failure stress in T-flange joint structure using F10T high strength bolts was suggested.

The Case Study of High Strength Bolt Cadmium Embrittlement Failure (고강도 볼트 카드늄 취성파괴 사례연구)

  • Yoon, Young-In;Park, Chan-Wook;Sohn, Kyung-Suk
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.244-249
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    • 2008
  • It happened a failure on special bolt which supported main landing gear actuator up-lock rod of 00 aircraft. Fracture was occurred at end of center drilled hole and thread machined on bolt. Metallographic, fractographic, and other characteristics of embrittlement analysis and experiments carried out on the failed bolt to find out the reason. Bolt surface was cadmium electroplated(EP) to give lubrication and provide excellent corrosion resistance. Resultly, Bolt was failed due to cadmium embrittlement occurred during baking treatment as well as center drilled hole. for the failure that are relevant to failure analysis and prevention. For their successful functional application, cadmium EP bolts require proper and adequate baking treatment after electroplating, and is complete with no center drilled hole

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Fatigue Performance Evaluation of High-strength Bolt Used for Marine Transport Plant Structures (해상 운송 플랜트 구조물의 고장력 볼트 피로성능 평가)

  • So, Jaehyuk;Oh, Keunyeong;Park, Kwansik;Kim, Sun woo;Lee, Kangmin
    • Journal of Korean Society of Steel Construction
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    • v.29 no.1
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    • pp.89-98
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    • 2017
  • The offshore plant structure has been transported to the site by barge because it is hard to manufacture in site. When the structure was transported on the sea, offshore plant structures and connection were experienced repetitive submarine load. For this reason, it was known for that the axial force of high-strength bolted connection was declined. Therefore, in this study, high-strength bolted connection was evaluated the shear fatigue performance under longtime fatigue load during marine transport. The experimental variables were selected intial axial force, surface type, and bolt type because they ar important factors in the change of axial force of bolts. As a experimental results of considering various variables, the variation of axial force showed within 1%. Therefore, the high-strength bolted connection was verified structural safety under longtime fatigue load.

Estimation on clamping load of high strength bolts considering various environment conditions

  • Nah, Hwan-Seon;Choi, Sung-Mo
    • Steel and Composite Structures
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    • v.24 no.4
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    • pp.399-408
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    • 2017
  • Of high strength bolts, the torque shear type bolt is known to be clamped normally when pin-tails are broken. Sometimes the clamping loads on slip critical connections considerably fluctuate from the required tension due to variation of torque coefficient. This is why the viscosity of lubricant affects the torque coefficient by temperature. In this study, the clamping tests of high strength bolts were performed independently at laboratory conditions and at outdoor environment. The temperatures of outdoor environment candidates were ranged from $-11^{\circ}C$ to $34^{\circ}C$ for six years. The temperature at laboratory condition was composed from $-10^{\circ}C$ to $50^{\circ}C$ at each $10^{\circ}C$ interval. At outdoor environment conditions, the clamping load of high strength bolt was varied from 159 to 210 kN and the torque value was varied from 405 to 556 Nm. The torque coefficients at outdoor environment were calculated from 0.126 to 0.158 when tensions were measured from 179 to 192 kN by using tension meter. The torque coefficients at outdoor environment conditions were analyzed as the range from 0.118 to 0.152. From these tests, the diverse equations of torque coefficient, tension dependent to temperature can be acquired by statistic regressive analysis. The variable of torque coefficient at laboratory conditions is 0.13% per each $1^{\circ}C$ when it reaches 2.73% per each $1^{\circ}C$ at outdoor environment conditions. When the results at laboratory conditions and at outdoor environment were combined to get the revised equations, the change in torque coefficient was modified as 0.2% per each $1^{\circ}C$ and the increment of tension was adjusted as 1.89 % per each $1^{\circ}C$.

Design of Hot Heading Process and Evaluation of Mechanical Properties of Alloy718 Coupling Bolt for Gas Turbine (가스터빈용 Alloy718 커플링볼트의 열간 헤딩 공정설계 및 기계적 특성 평가)

  • Choi, H.S.;Lee, J.M.;Ko, D.C.;Lee, S.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.17 no.3
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    • pp.189-196
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    • 2008
  • Alloy718 is the nickel-base super alloy well used as gas turbine components under severe operating conditions because of its high strength at high temperature and excellent creep resistance. In this study, a coupling bolt for the gas turbine component is manufactured by hot heading process instead of whole machining in order to improve the mechanical properties. Die shape for the hot heading has been designed by general design rule of hot forging and also optimal process condition has been investigated by finite element method. The initial billet temperature and the punch speed have been determined by $1150^{\circ}C$ and 600mm/s on the basis of finite element analysis, respectively. The coupling bolt has been manufactured by 200ton screw press and evaluated by experiment in order to investigate the mechanical properties. As a result of experiment, the mechanical properties such as hardness, tensile strength and creep behavior have been superior to those manufactured by machining.