• 제목/요약/키워드: high strength aluminum alloy

검색결과 227건 처리시간 0.026초

Microstructure and Mechanical Properties of Ni3Al Matrix Composites with Fine Aluminum Oxide by PM Method

  • Han, Chang-Suk;Choi, Dong-Nyeok
    • 한국재료학회지
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    • 제28권9호
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    • pp.495-498
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    • 2018
  • Intermetallic compound matrix composites have been expected to be established as high temperature structural components. $Ni_3Al$ is a representative intermetallic alloy, which has excellent ductility even at room temperature by adding certain alloying elements. $Ni_3Al$ matrix composites with aluminum oxide particles, which are formed by the in-situ reaction between the alloy and aluminum borate whiskers, are fabricated by a powder metallurgical method. The addition of aluminum borate whiskers disperses the synthetic aluminum oxide particles during sintering and dramatically increases the strength of the composite. The uniform dispersion of reaction synthesized aluminum oxide particles and the uniform solution of boron in the matrix seem to play an important role in the improvement in strength. There is a dramatic increase in strength with the addition of the whisker, and the maximum value is obtained at a 10 vol% addition of whisker. The $Ni_3Al$ composite with 10 vol% aluminum oxide particles $0.3{\mu}m$ in size and with 0.1 wt% boron powder fabricated by the conventional powder metallurgical process does not have such high strength because of inhomogeneous distribution of aluminum oxide particles and of boron. The tensile strength of the $Ni_3Al$ with a 10 vol% aluminum borate whisker reaches more than twice the value, 930 MPa, of the parent alloy. No third phase is observed between the aluminum oxide and the matrix.

ARALL재의 개발과 이의 파괴거동에 관한 연구 (A Study on the Fatigue Behavior of ARALL and Manufacturing of ARALL Materials)

  • 손세원;이두성;장정원;홍성희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.908-912
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    • 1996
  • FRMLs consist of thin sheets of high strength metal, which are laminated using a structural adhesive and high strength fibers. ARALL(Aramid-fiber Reinforced Aluminum alloy Laminates) of FRMLs is a new class of hybrid material. HERALL(Heracron Reinforced Aluminum Laminate) i.e. domestic ARALL is made of homemade aramid fibers, adhesives and adhesive technique. Domestic aramid fiber is Heracron manufactured by KOLON and domestic adhesive is epoxy resin manufactured by Han Kuk Fiber. In this study, Fatigue crack propagation behavior was examined in a 2024-T3 aluminum alloy/aramid-fiber epoxy 3/2 laminated composites, HERALL and ARAL $L^{ⓡ}$-2 LAMINATE comparing with 2024-T3 aluminum alloy. The extrinsic toughening mechanisms in HERALL and ARALL were examined, the crack bridging behavior of fibers was analyzed by new algorithm, which measures crack bridging stress, and the crack bridging zone length was measured.

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초고장력강과 알루미늄 5052 소재의 클린칭 접합특성 (Joint characteristics of advanced high strength steel and A15052 alloy in the clinching process)

  • 이찬주;김재영;이상곤;고대철;;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.401-404
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    • 2009
  • The purpose of this study is investigating the joint characteristics of advanced high strength steel DP780 and Al5052 alloy sheet in the clinching process. It is difficult to join the advanced high strength steel with light-weight materials like aluminum alloy, because of low formability of DP780. The defects of clinching joint such as necking of the upper sheet, cracks of the lower sheet and no interlocking were occurred by different ductility between advanced high strength steel and aluminum alloy. The clinching conditions should be optimized to interlock without any defects. In this study, the effect of process parameters of clinching process on joinability of advanced high strength steel with Al5052 alloy was investigated by using FE-analysis. From the result of FE-analysis, the clearance between clinching punch and die, die depth and the shape of die cavity mainly affected the joinability of advanced high strength steel with Al5052 alloy.

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Research on the Mechanical Properties of Some New Aluminum Alloy Composite Structures in Construction Engineering

  • Mengting Fan;Xuan Wang
    • 한국재료학회지
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    • 제34권2호
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    • pp.72-78
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    • 2024
  • The lightweight and high strength characteristics of aluminum alloy materials make them have promising prospects in the field of construction engineering. This paper primarily focuses on aluminum alloy materials. Aluminum alloy was combined with concrete, wood and carbon fiber reinforced plastic (CFRP) cloth to create a composite column. The axial compression test was then conducted to understand the mechanical properties of different composite structures. It was found that the pure aluminum tube exhibited poor performance in the axial compression test, with an ultimate load of only 302.56 kN. However, the performance of the various composite columns showed varying degrees of improvement. With the increase of the load, the displacement and strain of each specimen rapidly increased, and after reaching the ultimate load, both load and strain gradually decreased. In comparison, the aluminum alloy-concrete composite column performed better than the aluminum alloy-wood composite column, while the aluminum alloy-wood-CFRP cloth composite column demonstrated superior performance. These results highlight excellent performance potential for aluminum alloy-wood-CFRP composite columns in practical applications.

이종재료(알루미늄합금-강판)의 저항 점용접에 관한 연구 (A Study on Resistance Spot Welding of Dissimilar Sheet Metals(Aluminum Alloy - Steel Sheets))

  • 손병천;우승엽;이재범;최용범;장희석
    • Journal of Welding and Joining
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    • 제15권4호
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    • pp.42-62
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    • 1997
  • Resistance spot welding has been widely used in the sheet metal joining processes because of its high productivity and convenience. Recently, automobile industries are trying to replace partly steel sheets with aluminum alloy sheets. Among currently produced aluminum alloys, Al alloy sheets of Al-Mg-Si(6000 series) are being tested. Especially, 6000 series are the most probable substitute in view of strength and weldability. In this paper, an attempt was made to apply resistance spot welding to joining of dissimilar sheet metals (KS6383+SCPZn or KS6383+SHCP). An effort was made to balance heating rate in the Al alloy with that in the steel sheets by increasing electrode tip diameter. Although resistance spot welding of Al alloy sheet and sheet metals does not produce desirable nugget, it proved to have reasonable strength if optimal weld condition is found by tensile-shear strength and fatigue life test. Since spot weld joints in automobile are always experiencing repeated load, spot welding methodology proposed in this paper is found to be not suitable to automobile body manufacturing.

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EV 브레이크 경량화를 위한 하드아노다이징 부의 성능 평가 (Quality Evaluation of Hard Anodizing Zone for Lightness of the EV Brake Disks)

  • 박창선;성백섭;차용훈;김재열;이재희;박용순;강대진
    • 한국생산제조학회지
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    • 제21권1호
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    • pp.90-94
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    • 2012
  • This study evaluates the strength of surface treatment parts using the hard anodizing method to the aluminum alloy brake disks. In order to achieve weight reduction of vehicles, Eco-friendly cars parts of the high-quality and competitive price is to equip. Especially while pursuing parts of weight reduction, it has to maintain the strength of the surface of the brake by nature. To enhance surface strength of aluminum alloy, we use hard anodizing technology in the surface treatment. This study is resulted of 3 times greater the hardness value of the hard anodized specimen than the aluminum alloy specimen for the lightweight parts of EV brake disk

알루미늄합금 용접공정기술 연구 (A Study on the Welding Process of Aluminum Alloy)

  • 김남인;임동용;이정수;최우현
    • 대한조선학회 특별논문집
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    • 대한조선학회 2005년도 특별논문집
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    • pp.211-215
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    • 2005
  • The binary Al-Mg alloys are the basis for the 5000 series of non-heat-treatable aluminum alloys. In general, 5000 series of aluminum alleys have a high strength, good welding characteristics and a high resistance to corrosion, especially under the seawater. Thus the aluminum alloys are adopted in the hull material of hovercraft that is required light in weight as well as high strength. It is very important that the weldability problem of these alloys caused by high thermal conductivities welding deformation, porosity and so on. in this study, auto-welding equipment was applied for aluminum welding automation. Also, optimal welding data were studied by investigating welding characteristics for various shapes of weldment to use Al 5083 that is representative structural materials of the 5000 series of aluminum alloys.

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Fabrication of Aluminum Matrix Composite Reinforced with Al0.5CoCrCuFeNi High-Entropy Alloy Particles

  • Min Sang Kim;Han Sol Son;Gyeong Seok Joo;Young Do Kim;Hyun Joo Choi;Se Hoon Kim
    • Archives of Metallurgy and Materials
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    • 제67권4호
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    • pp.1543-1546
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    • 2022
  • The aluminum composite with dispersed high entropy alloy were developed by stir casting involving the powder-in-tube method. First, Al0.5CoCrCuFeNi high entropy alloy (HEA) powder was made by mechanical alloying, and the powder was extruded in a tube-type aluminum container to form HEA precursor. The extruded HEA precursor was then dispersed in the aluminum matrix via stir casting. As a result, Fe-Cr-Ni based high-entropy phases was uniformly formed in the aluminum matrix, revealing ~158, 166, 235% enhancement of tensile strength by incorporating 1, 3, and 5 wt% HEA particles, respectively.

Development of P/M Aluminum Alloy with Fine Microstructure

  • Tokuoka, Terukazu;Kaji, Toshihiko;Nishioka, Takao
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.712-713
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    • 2006
  • We successfully developed Al-Si-Transition Metal (TM) -Rare Earth (RE) Powder Metallurgy (P/M) alloy with fine microstructure, which has high strength at high temperature. This material was compacted rapidly solidified powder and directly consolidated by hot extruding or forging. Before consolidating, rapid heating was performed on powder compaction in order to keep the fine microstructure in powder state. We have also investigated the processing conditions of this new alloy by computing simulations and experiments.

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