• Transactions of the Korean Society for Noise and Vibration Engineering
• /
• v.19 no.12
• /
• pp.1252-1259
• /
• 2009

Due to the international competition and global pressure, the roll speed is increased. However, higher speeds increase the power density in the process as well as the plant's potential to react with vibrations. Under certain operating conditions, vibrations may occur, which again cause chattermarks, strip rupture or coil break fault. The appropriate condition monitoring is needed to improve product quality and availability. The aim of condition monitoring is to reduce maintenance costs, increase productivity and improve product quality. This paper proposes a condition monitoring tool designed for the classification of coil break fault. This method is used to cold rolling mill for faults monitoring based on vibration and motor current signals. The results show that the performance of classification has high accuracy based on experimental work.

• International Journal of Railway
• /
• v.4 no.2
• /
• pp.42-49
• /
• 2011

Today, rolling stock has become a fast and convenient mode of transportation and has witnessed increased demand. But the speed improvement has resulted in increased aerodynamic noise and therefore residential districts near the railroad tracks are exposed to ever increasing noise level. A study on methodologies for measuring and appraising rolling stock's environmental noise has therefore become an important area of endeavor. In the case of the environmental noise, there are no changes in tone so prediction can be made by reducing areas around the railway. The present study explores estimation of the noise around the railway using scale model, and the source of the noise has been investigated as well. The scale model of rolling stock will have to be able to measure high frequency noise and it is required to be generated in a short amount of time. Since popping a balloon or firing a gun fits this requirement the present study analyzed the characteristics of these two different noise sources. Measurement was made in a large vacant lot and the reflection due to the ground was also examined. The method proposed here can be used in the future for predicting the environmental noise of railway vehicles.

• Korean Journal of Materials Research
• /
• v.29 no.6
• /
• pp.392-397
• /
• 2019

A cold roll-bonding process is applied to fabricate an AA6061/AA5052/AA6061 three-layer clad sheet. Two AA6061 and one AA5052 sheets of 2 mm thickness, 40 mm width, and 300 mm length are stacked, with the AA5052 sheet located in the center. After surface treatment such as degreasing and wire brushing, sample is reduced to a thickness of 1.5 mm by multi-pass cold rolling. The rolling is performed at ambient temperature without lubricant using a 2-high mill with a roll diameter of 400 mm at rolling speed of 6.0 m/sec. The roll bonded AA6061/AA5052/AA6061 complex sheet is then hardened by natural aging(T4) and artificial aging(T6) treatments. The microstructures of the as-roll bonded and age-hardened Al complex sheets are revealed by optical microscopy; the mechanical properties are investigated by tensile testing and hardness testing. After rolling, the roll-bonded AA6061/AA5052/AA6061 sheets show a typical deformation structure in which grains are elongated in the rolling direction. However, after T4 and T6 aging treatment, there is a recrystallization structure consisting of coarse equiaxed grains in both AA5052 and AA6061 sheets. The as roll-bonded specimen shows a sandwich structure in which an AA5052 sheet is inserted into two AA6061 sheets with higher hardness. However, after T4 and T6 aging treatment, there is a different sandwich structure in which the hardness of the upper and lower layers of the AA6061 sheets is higher than that of the center of the AA5052 sheet. The strength values of the T4 and T6 age-treated specimens are found to increase by 1.3 and 1.4 times, respectively, compared to that value of the starting material.

• Tribology and Lubricants
• /
• v.35 no.2
• /
• pp.114-122
• /
• 2019

High-speed rotating machinery requires low cost and reliable bearing elements with low friction, stable rotordynamic characteristics, and a simple design. This study experimentally evaluates the effects of bearing-support elements on the vibrational characteristics of a small-sized, high-speed permanent magnetic motor. A series of coast down tests from 100 krpm characterize the vibrational behaviors, rotor displacement, and housing acceleration of motors supported by ball bearings, ball bearings with a metal mesh damper, and gas foil bearings, respectively. Two eddy-current sensors installed in the horizontal and vertical directions measure the displacement of the rotor at its front nut, and a 3-axis accelerometer attached to the motor housing measures the housing acceleration. The test results reveal that synchronous (1X) vibration components most significantly affect the rotor displacement and housing acceleration, independent of the bearing-support elements. The motor supported by the deep-groove ball bearings results in the largest rotor vibrations increasing with speed; this is due to the absence of a damping mechanism. Additionally, the metal mesh damper effectively reduces the rotor displacement, housing acceleration, and sound-pressure level in the high-speed region (i.e., above 40 krpm), thus implying its substantial damping performance when installed on the outer race of the ball bearing. Lastly, the gas foil bearing supported motor yields the smallest rotor displacement, housing acceleration, and lowest sound-pressure level because of its hydrodynamic airborne operation, which does not require rolling elements that may cause mechanical friction and vibrations.

• Tribology and Lubricants
• /
• v.27 no.1
• /
• pp.25-33
• /
• 2011

Rolling contact ball bearings are utilized almost exclusively for liquid propellant rocket engine turbopump. Turbopump ball bearings are required to endure high speed and high load for a poor lubricated condition in cryogenic environment. To evaluate bearing heat generation performance, friction torque is investigated as a function of rotation speed, bearing load and cooling flow rate through an experimental study using water coolants. Radial and axial loads are simultaneously applied to the test bearing by gas pressurized cylinder rod. Endurance performance of bearing has been also verified under the bearing required load for operating condition during total accumulated test time 2,100 sec.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2003.11a
• /
• pp.154-159
• /
• 2003

In this paper, the design improvement for high speed train carbody, which made by aluminium alloy, was described. The design improvements was achieved in fields of economical efficiency, extrusion, welding, assembling, etc. This paper also describes the result of carbody test. The purpose of the test is to evaluate an safety under the load and operation condition. This strength test based on KTX and reference code is UIC 566 and JIS E 7105. The test results shows that aluminium carbody structural have enough strength for all part.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 2003.11a
• /
• pp.112-117
• /
• 2003

The purpose of this work is to general approach to numerically simulating wear in rolling and sliding contact area between wheel and rail interface based on the analysis of dynamics with general MBS package. A simulation scheme is developed that calculates the wear at a detailed level. The estimation of material removal follows Archard's wear equation which states that the reduction of volume is linearly proportional to the sliding distance, the normal applied load and the wear coefficient and inverse proportional to hardness. The main research application is the wheel-rail contact of Korea High Speed Railway.

• Proceedings of the KSR Conference
• /
• 2003.10c
• /
• pp.369-376
• /
• 2003

The purpose of this work is to general approach to numerically simulating wear in rolling and sliding contact area between wheel and rail interface based on the analysis of dynamics characteristics with general MBS package. A simulation scheme is developed that calculates the wear at a detailed and various level. The estimation of material removal follows Archard's wear equation which states that the reduction of volume is linearly proportional to the sliding distance, the normal applied load and the wear coefficient and inverse proportional to hardness. The main research application is the wheel-rail contact of Korea High Speed Railway.

• International Journal of Railway
• /
• v.1 no.3
• /
• pp.99-105
• /
• 2008

Flow around an ICE2 high-speed train exiting a tunnel under the influence of a wind gust has been studied using numerical technique called detached eddy simulation. A wind gust boundary condition was derived to approximate previous experimental observations. The body of the train includes most important details including bogies, plugs, inter-car gaps and rotating wheels on the rail. The maximal yawing and rolling moments which possibly can cause a derailment or overturning were found to occur when approximately one third and one half of the train, respectively, has left the tunnel. These are explained by development of a strong vortex trailing along the upper leeward edge of the train. All aerodynamic forces and moments were monitored during the simulation and the underlying flow structures and mechanisms are explained.

• Proceedings of the KSR Conference
• /
• 2009.05b
• /
• pp.567-573
• /
• 2009

The technologies of the main converter/inverter, which is indispensable for securing a safety and reliability of traction performance in rolling stock, have been compared and analyzed between HEMU-400X and High Speed Trains in Japan, France and Germany through this study. The result of this study indicates that home and abroad technologies aim at a small-sized and lightweight main converter/inverter as well as the prevention of noise in electric ventilator.