• Title/Summary/Keyword: high pressure reactor vessel

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Sensitivity Analyses for Failure Probabilities of the OPR1000 Reactor Vessel Under Pressurized Thermal Shock (가압열충격에 의한 OPR1000 원자로용기의 파손확률 민감도 해석)

  • Oh, Changsik;Jhung, Myung Jo;Choi, Youngin
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.15 no.2
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    • pp.40-49
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    • 2019
  • In this paper, failure probabilities of the OPR1000 reactor vessel under pressurized thermal shock (PTS) were estimated using the probabilistic fracture mechanics code, R-PIE. Input variables of initial crack distribution, crack size, copper contents, and upper shelf toughness were selected for the sensitivity analyses. A wide range of the input data were considered. Through-wall cracking frequencies determined by the product of the vessel failure probability and the corresponding occurrence frequency of the transient were also compared to the acceptance criterion. The results showed that transient history had the most significant impact on the vessel failure probability. Moreover, conservative assumptions resulted in extremely high through-wall cracking frequencies.

A Mobile Robot Based on Slip Compensating Algorithm for Cleaning of Stud Holes at Reactor Vessel in NPP

  • Kim, Dong Il;Moon, Young Jun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.1
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    • pp.84-91
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    • 2020
  • The APR1400 reactor stud holes can be stuck due to high temperatures, high pressure, prolonged engagement, and load changes according to pressure changes in the reactor. Threaded surfaces of a stud hole should be cleaned for the sealing of pressure in reactor vessel by removing any foreign materials which may exist in the stud holes. Human workers can access to the stud hole for the cleaning of stud holes manually, but the radiation exposure of human workers is increased. Robot is an effective way to work in hazardous area. So we introduced robot for the cleaning of stud holes. Localization of mobile robots is generally based on odometry, but with increased mileage, position errors can be accumulated. In order to eliminate cumulative error and to ensure stability of its driving, laser sensors and new control algorithm were utilized. The distance between the robot and the wall was measured by laser sensors, and the control algorithm was implemented so as to travel the desired trajectory by using the measured values from sensors. The performance of driving and hole sensing were verified through field application, and mobile robot was confirmed to be applicable to the APR 1400 NPP.

Evaluation of the Crack Tip Fracture Behavior Considering Constraint Effects in the Reactor Pressure Vessel (구속효과를 고려한 원자로 압력 용기의 파괴거동 예측)

  • Kim, Jin-Su;Choi, Jae-Boong;Kim, Young-Jin
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.908-913
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    • 2000
  • In the process of integrity evaluation for nuclear power plant components, a series of fracture mechanics evaluation on surface cracks in reactor pressure vessel(RPV) must be conducted. These fracture mechanics evaluations are based on stress intensity factor, K. However, under pressurized thermal shock(PTS) conditions, the combination of thermal and mechanical stress by steep temperature gradient and internal pressure causes considerably high tensile stress at the inside of RPV wall. Besides, the internal pressure during the normal operation produces high tensile stress at the RPV wall. As a result cracks on inner surface of RPVs may experience elastic-plastic behavior which can be explained with J-integral. In such a case, however, J-integral may possibly lose its validity due to constraint effect. In this paper, in order to verify the suitability of J-integral, two dimensional finite element analyses were applied for various surface crack. Total of 18 crack geometries were analyzed, and Q stresses were obtained by comparing resulting HRR stress distribution with corresponding actual stress distributions. In conclusion, HRR stress fields were found to overestimate the actual crack-tin stress field due to constraint effect.

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Corrosion Behaviors of Neutron-Irradiated Reactor Pressure Vessel Steels with Various Nickel and Chromium Contents (Ni과 Cr 함량이 다른 원자로 압력용기용 강의 중성자 조사 후 내식성 평가)

  • Choi, Yong
    • Journal of the Korean institute of surface engineering
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    • v.52 no.6
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    • pp.293-297
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    • 2019
  • Quasi-nano-hardness and corrosion behaviors of neutron-irradiated reactor pressure vessel (RPV) steels such as 15Ch2MFA (Ni<0.4, 2.520 n/㎠ (En>1.0 MeV) for 32 days. Quasi-nano-hardnesses of the 15Ch2MFA and 15Cr2NHFA steels were 183.8 and 179.8 Hv, respectively. Their corrosion rates and corrosion potentials were 2.4×10-4Acm-2, -515.9 mVSHE and 6.8×10-4 Acm-2, -523.6 mVSHE in NACE standard TM0284-96 solution at room temperature, respectively. 15Ch2MFA steel showed better quasi-nano-hardness and corrosion resistance than 15Cr2NHFA steel in this test condition.

Manufacturing characteristic of major components for prototype SFR (소듐냉각고속로(원형로) 주요기기 제작 특성)

  • Choi, Han Kwang;Lee, Jung Gon;Jun, Il Jung;Kim, Se-Hun;Lee, Jeong Kyu;Kim, Yong Su;Kim, Chul;Ahn, Dong Hyun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.12 no.1
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    • pp.115-125
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    • 2016
  • The prototype SFR has currently been under design by KAERI. The size of its major components is much larger than that of APR1400 and high temperature materials are applied for it. The increased size of components and those specific materials effect on material procurement, manufacturing process and fabrication facilities. The manufacturing methods are studied for Reactor Vessel/Guard Vessel, Control Rod Drive Mechanism, Heat Exchanger, Primary Pump, Reactor Vessel Internals, Steam Generator and In-Vessel Transfer Machine. The proper manufacturing methods are suggested for each component including side forging technology for ultra large forgings of Reactor Vessel to minimize the weld seams on which In-service Inspection should be conducted.

A Numerical Analysis Study on the Reheating crack around Welded Joint of Pressure Vessel with 2$\frac {1}{4}$Cr-1Mo Steel (2$\frac {1}{4}$ Cr-1Mo강 압력용기 Nozzle 용접이음부의 재열균열에 관한 수치해석적 연구)

  • 김종명
    • Journal of Ocean Engineering and Technology
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    • v.14 no.1
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    • pp.88-94
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    • 2000
  • Recently various pressure vessels like an atomic reactor and plant facilities become more larger and are needed to bear in both very high temperature and pressure condition. And in making such a high pressure vessels the amount of annual usage of 2 $\frac {1}{4}$ Cr-1Mo steels which are predominant to resist high temperature high pressure and corrosive circumstances are increasing. But despite of this advantage of 2 $\frac {1}{4}$Cr-1Mo steel. when PWHT(post welding heat treatment) is carried out lots of reheating cracks are occur. In this reason it is strongly needed to study and examine the mechanical behavior of welded joints through welding to PWHT process. So in this study welded nozzle of pressure vessel where reheat cracks are frequently occur are selected for analysis the crack-occurrence mechanism.

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A study on the Relations Between Fracture Strain and Fracture Resistance Curve of nuclear Pressure Vessel Steel (압력용기강의 파괴저항곡선의 파괴변형률에 관한 연구)

  • 임만배
    • Journal of Ocean Engineering and Technology
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    • v.14 no.1
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    • pp.44-51
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    • 2000
  • Safety and integrity are required for reactor pressure vessels because they are operated in high temperature. There are single specimen method multiple specimen method and load ratio analysis method which used as evaluation of safety and integrity for reactor pressure vessels. In this study the fracture resistance curve(J-R curve) elastic-plastic fracture toughness($J_{IC}$) and material tearing modulus ($T_{mat}$) of SA 508 class 3 alloy steel used as reactor pressure vessel steel are measured and evaluated at room temperature 20$0^{\circ}C$ and 30$0^{\circ}C$ according to unloading compliance method and load ration analysis method. And then the comparison with experimental $J_{IC}$ and theoretical$J_{IC}$ by local fracture strain is managed.

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THERMAL AND STRUCTURAL ANALYSIS OF CALANDRIA VESSEL OF A PHWR DURING A SEVERE ACCIDENT

  • Kulkarni, P.P.;Prasad, S.V.;Nayak, A.K.;Vijayan, P.K.
    • Nuclear Engineering and Technology
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    • v.45 no.4
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    • pp.469-476
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    • 2013
  • In a postulated severe core damage accident in a PHWR, multiple failures of core cooling systems may lead to the collapse of pressure tubes and calandria tubes, which may ultimately relocate inside the calandria vessel forming a terminal debris bed. The debris bed, which may reach high temperatures due to the decay heat, is cooled by the moderator in the calandria. With time, the moderator is evaporated and after some time, a hot dry debris bed is formed. The debris bed transfers heat to the calandria vault water which acts as the ultimate heat sink. However, the questions remain: how long would the vault water be an ultimate heat sink, and what would be the failure mode of the calandria vessel if the heat sink capability of the reactor vault water is lost? In the present study, a numerical analysis is performed to evaluate the thermal loads and the stresses in the calandria vessel following the above accident scenario. The heat transfer from the molten corium pool to the surrounding is assumed to be by a combination of radiation, conduction, and convection from the calandria vessel wall to the vault water. From the temperature distribution in the vessel wall, the transient thermal loads have been evaluated. The strain rate and the vessel failure have been evaluated for the above scenario.

Development of an Irradiation Device for High Temperature Materials in HANARO (하나로에서의 고온재료 조사장치 개발)

  • Cho, Man Soon;Choo, Kee Nam
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.2
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    • pp.145-153
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    • 2011
  • The irradiation tests of materials in HANARO have been performed usually at temperatures below $300^{\circ}C$ at which the RPV(Reactor Pressure Vessel) materials of the commercial reactors such as the light water reactor and CANDU are operated. As VHTR(Very High Temperature Reactor) and SFR(Sodium-cooled Fast Reactor) projects are being carried as a part of the present Gen-IV program in Korea, the requirements for irradiation of materials at temperatures higher than $500^{\circ}C$ are recently being gradually increased. To overcome the restriction in the use at high temperature of the existing Al thermal media, a new capsule with double thermal media composed of two kinds of materials such as Al-Ti and Al-graphite was designed and fabricated more advanced than the single thermal media capsule. At the irradiation test of the capsule, the temperature of the specimens successfully reached $700^{\circ}C$ and the integrity of Al, Ti and graphite material was maintained.

Analysis on the discharge characteristics and spreading behavior of an ex-vessel core melt in the SMART

  • Sang Ho Kim;Jaehyun Ham;Byeonghee Lee;Sung Il Kim;Hwan Yeol Kim;Rae-Joon Park;Jaehoon Jung
    • Nuclear Engineering and Technology
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    • v.54 no.12
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    • pp.4551-4559
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    • 2022
  • The aim of this research is to analyze the characteristics of a core melt discharged from the reactor vessel and the spreading behavior the core melt in the reactor cavity of the SMART. First, a severe accident sequence under conservative conditions is simulated by the MELCOR code to obtain the conditions for an analysis of the spreading behavior and coolability of the ex-vessel melt. Second, the spreading behavior and coolability of the ex-vessel melt are analyzed by the MELTSPREAD code. The level, temperature, and pressure of the water in the cavity as well as the temperature, mass, composition, and discharge velocity of the melt were utilized to construct the ex-vessel analysis. The melt spread only to part of the cavity, and that the height of the corium in a static state was less than 25 cm. The characteristics of a small modular reactor on the spreading behavior and coolability of melt were analyzed. In the SMART, the amount of melt discharged into the cavity is relatively small and the area of the cavity is sufficiently large when compared to a high-power pressurized water reactor. It was found that the coolability of an ex-vessel core melt can be sufficiently secured.