• Title/Summary/Keyword: high precision machine tool

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Dynamic Compliance Analysis and Optimization of Machine Structures (공작기계구조물의 동강성 해석 및 동적 최적화에 관한 연구)

  • 이영우;성활경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.63-66
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    • 2001
  • Recently, as the demand for high efficiency, multi function machine tools is increasing, domestic machine tool industries are investing in research and development for precision machine tools with high speed. This trend is closely correlated with the design technique which is necessary to make new type machine tool compatible with new production system. To achieve high precision, high speed machine tools with reduced chatter, it is needed to develop dynamically rigid structure. In this paper, dynamic optimization of machine structure is presented. At this procedure of dynamic design, dynamic compliance is minimized using Simple Genetic Algorithm(SGA)

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A Study on the Measurement Method and Uncertainty Factors for Precision Inspection to Feed Unit of High Precision Machine Tool (고정밀 공작기계 이송장치의 정밀도 측정방법 및 불확도 요인에 관한 연구)

  • Kim, Sang-Hwa;Kim, Byung-Ha;Choi, Woo-Gak
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.55-61
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    • 2012
  • Very important content in performance evaluation of machine tool is positioning accuracy and repeatability precision measurements of feed mechanism. A study analyses the measurement method and uncertainty factors by ISO-based test method. Reliable results can't be derived without the notion of measurement uncertainty. The reason is that the measured value includes a lot of uncertain factors. Finding the factor that affects the measurement of parameter is important for estimation of measurement precision. In this paper, the evaluation of uncertainty analysis about positioning accuracy and repeatability precision measurements of high precision feed mechanism is presented to evaluate the important factors of uncertainty.

A Study on the Design and Structural analysis of High Integrated Tool Tower ATC for Machine Tool (공작기계용 고 집적형 Tool Tower ATC 설계 및 구조 해석에 관한 연구)

  • Lee C.M.;Lim S.H.;Roh Y.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.551-554
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    • 2005
  • This study is concerned about the design and structural analysis of high integrated tool tower ATC(Automatic Tool Changer) for machine tool. Recently, many studies have been undergoing to reduce a working time in a field of machine tool. Tool tower ATC belongs to reduce a stand-by time by shortening a tool exchanging time. The developed system can store more number of tool in small space than other machine. The analysis is carried out by CATIA V5 software. In the result of structural analysis, the safety factor of the developed system is confirmed.

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Error Diagnosis of a Machine Tool by Circular Tests (원테스트를 통한 공작기계의 오차분석)

  • 안일혁;김성수;민경석;최우천;홍대희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1162-1165
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    • 2003
  • Contouring errors are important especially for high speed and precision machining. Since the contouring errors of a machine tool affect the error of a machined part directly, it is necessary to find the contouring errors by some relevant tests. In this study, contouring errors are obtained by performing circular tests with a grid plate. Various error sources are diagnosed by a least square method.

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Establishment Method of Optimum Grinding Conditions Considered with Machine Tool Characteristics (공작기계 특성을 고려한 최적연삭조건 설정방법)

  • Kim, Gun-Hoi
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.59-65
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    • 1998
  • In order to utilize the information of well-know grinding database or grinding machine characteristics, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable. therefore it is desirable for database, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied on the occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish the optimum grinding conditions which could maximize the grinding efficiency.

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Establishment Method of Optimum Grinding Conditions Considering with Machine Tool Characteristics (공작기계 특성을 고려한 최적연삭조건 설정)

  • 김건희;이재경;최창용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.8-13
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    • 1997
  • In order to utilize the information of well-known grinding data or grinding machine, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable.Therefore it is desirable for D/B, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish optimum grinding canditions which can maximize the machining efficiency.

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Dual-Contact Tooling System for 5-Head Router Machine (5-Head Router Machine 의 이면 구속 공구 시스템)

  • 성승학;이득우;이채문;백효정;옥주선;최운집
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.788-791
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    • 2004
  • This paper presents a general description of single and dual contact tooling systems, finite element analysis, and discussions on the application of the system to the 5-head router machine which is in particular for aerospace components. This study has been performed as part of the development of the new generation 5-head router machine which is designed for high productivity. Such high productivity in essence requires high speed rotation and multiple spindles in one machine. The high speed rotation may exceed a range in a conventional single contact tooling system. The conventional tooling system is reevaluated in comparison with the dual-contact system. Finite element analysis using simplified spindle models compares major differences in the two systems. Some problems in the application to the 5-head router machine are discussed.

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Core Technologies of Next-generation Machine Tools

  • Lee, Jae-yoon
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.06a
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    • pp.61-70
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    • 2000
  • This paper described the current status of machine tool technology and its future trends with a particular emphasis on high-speed machining. People in machine tool industry have continuously sought to serve fast-changing manufacturing industry with economical machining solutins. At presents, it appears that more productivity gain is demanded to shorten time-to-market and machining requirements become more stringent. In this regard, this paper firstly addressed a high-speed spindle as a key element for the next-generation machine tools. The sequel to it apparently went to high-speed feed axes and final discussion included the problem of how to optimize overall system including servo function. Lastly a brief look to NC technology including machine intelligence was taken.

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Multi-Phase Optimization of Quill Type Machine Structures(1) (Static Compliance Analysis & Multi-Objective Function Optimization) (퀼형 공작기계구조물의 다단계 최적화(1) (정강성 해석 및 다목적함수 최적화))

  • Lee, Yeong-U;Seong, Hwal-Gyeong
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.155-160
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    • 2001
  • To achieve high precision cutting as well as production capability in the machine tool, it is needed to develop excellent rigidity statically, dynamically and thermally as well. In order to predict the qualitative behavior of a machine tool, simultaneous analysis of mechanics and heat transfer is required. Generally, machine tool designers have solved designing problems based on partial estimation of the specified rigidity. This study clears the inter-relationship between therm, and propose multi-phase optimization of machine tool structure using a genetic algorithm. The multi-phase solution method is consists of a series of mechanical design problem. At this first phase of static design problem, multi-objective optimization for the purpose of minimization of the total weight and static compliance minimization is solved using the Pareto Genetic Algorithm.

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Development of a miniaturized machine tool for machining a micro/meso scale structure (마이크로 및 메조 가공을 위한 소형공작기계 개발)

  • 박성령;이재하;양승한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1907-1910
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    • 2003
  • Miniaturized machine tool can be used to produce 3D features based on CNC and PC-NC technology in the micro/meso scale. Wide applications of CNC technology are developed and there are lots of know-hows in the cutting process and their CNC application. It helps micro/meso scale structure to machine components, which can be used directly for practical applications. In the present research, as the machine tool is miniaturized, the manufacturing machine tools costs less when compared to the equipment used in other micromachining technologies. Moreover, with advancement of micro tool technology, the cutting process can be used to produce micro/meso scale parts. In conclusion, the proposed system can reduce the cost by utilizing the current machining technology, and as a result, complex micro/meso parts can be produced efficiently with high productivity.

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