• Title/Summary/Keyword: high performance cement

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Exploring the Flexural Bond Strength of Polymer-Cement Composition in Crack Repair Applications (균열 보수용 폴리머 시멘트 복합체의 휨접착강도에 관한 연구)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.1
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    • pp.23-34
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    • 2024
  • This research aims to assess the flexural bonding efficacy of polymer-cement composites(PCCs) in mending cracks within reinforced concrete(RC) structures. The study involved infilling PCCs into cement mortar cracks of varying dimensions, followed by evaluations of enhancements in flexural adhesion and strength. The findings indicate that the flexural bond performance of PCCs in crack repair is influenced by the cement type, polymer dispersion, and the polymer-to-binder ratio. Specifically, the use of ultra-high early strength cement combined with silica fume resulted in an up to 19.0% improvement in flexural bond strength compared to the application of ordinary Portland cement with silica fume. It was observed that the augmentation in flexural strength of cement mortar filled with PCCs was significantly more dependent on the depth of the crack rather than the width. Furthermore, PCCs not only acted as repair agents but also as reinforcement materials, enhancing the flexural strength to a certain extent. Consequently, this study concludes that PCCs formulated with ultra-high early strength cement, various polymer dispersions, silica fume, and a high polymer-to-binder ratio ranging from 60% to 80% are highly effective as maintenance materials for crack filling in practical settings.

Material Strength and Deformation Performance of Highly Ductile High-Strength Cement Composite (높은 연성을 갖는 고강도 시멘트계 복합체의 재료강도 및 변형성능)

  • Choi, Jeong-Il;Lee, Bang Yeon;Kim, Yun Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.1
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    • pp.51-58
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    • 2020
  • The purpose of this study is to investigate experimentally the material strength and tensile deformation behavior of highly ductile high-strength cement composites reinforced by synthetic fibers. Materials and mixture proportions were designed to make composites with a strength level of 80 MPa in compression. Two kinds of polyethylene fibers with different properties were employed as reinforcing fibers. A series of experiments on density, compressive strength, and deformation performance was performed. Experimental results showed that the tensile behavior and cracking patterns of cement composite strongly depends on the types of reinforcing fibers. It was also demonstrated that the cement composite with a compressive strength of 77.7 MPa and a tensile strain capacity of 7.9% can be manufactured by using a proper polyethylene fiber.

An Experimental Study on Moisture Sensitivity of High Performance Cellulose Fiber Reinforced Cement Composites (고성능 셀룰로우스 섬유보강 시멘트 복합체의 수분영향에 관한 연구)

  • 원종필;문제길
    • Magazine of the Korea Concrete Institute
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    • v.8 no.5
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    • pp.163-170
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    • 1996
  • Cellulose fibers, being fairly strong and stiff as well as cheap and plentiful with low energy demand during manufacture, are strong contenders for the reinforcement of cement-based materials. Cellulose fiber-cement composites, generally manufactured by slurry-dewatering procedure, can find applications in the production of flat and corrugated cement sheets and many other thin-sheet cement products. This paper presents the results of an experimental study concerned with the effects of fiber content and moisture conditions on the flexural performance of these composites. An effort was also made to study the effect of pozzolanic admixtures on the flexural performance in different moisture conditions. The test results obtained were analyzed statistically using the analysis of variance in order to derive reliable conclusions. The results generated in this study were indicative of significant effects of fiber content and moisture condition of flexural performance. There is a tendency in flexural strength to increase in increase in fiber content up to 8%: flexural toughness values continue to increase even at higher fiber contents. Moisture content has a significant effect on the flexural performance. There is a tendency in flexural strength to decrease and flexural toughness to increase with increasing moisture content Composites incorporating pozzolans showed an increase in the flexural strength while slightly reducing the flexural toughness and were sensitive to variations in moisture content.

Experimental Review on Application of Lightweight UHPC as Repair Mortar and Cement Panel (경량 UHPC의 보수용 모르타르 및 시멘트 패널로서의 활용 가능성에 대한 실험적 검토)

  • Jae Sung Ahn;Hyeong-Ki Kim
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.3
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    • pp.210-217
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    • 2023
  • Various performances of ultra-high performance concrete (UHPC) applied with microplastics and expanded polystyrene (EPS) beads were evaluated. CompressIve and flexural strength, performance after ignition, flow-down in fresh state, and effective bond strength were evaluated. Designed weight of the cement panel with these mixtures was calculated based on the flexural strength. As a result of the experiments, it was confirmed that the EPS could reduce the density of UHPC with largest range. By maximum addition of EPS beeds, the density of UHPC decreased to 1300 kg/m3, and the compressive and flexural strengths for this mixtures were in ranges of 20-30 MPa and 15-20 MPa, respectively. On the other hand, lightest cement panel could be designed with UHPC having a density ranges about 2.0 g/cm3.

Modeling the compressive strength of cement mortar nano-composites

  • Alavi, Reza;Mirzadeh, Hamed
    • Computers and Concrete
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    • v.10 no.1
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    • pp.49-57
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    • 2012
  • Nano-particle-reinforced cement mortars have been the basis of research in recent years and a significant growth is expected in the future. Therefore, optimization and quantification of the effect of processing parameters and mixture ingredients on the performance of cement mortars are quite important. In this work, the effects of nano-silica, water/binder ratio, sand/binder ratio and aging (curing) time on the compressive strength of cement mortars were modeled by means of artificial neural network (ANN). The developed model can be conveniently used as a rough estimate at the stage of mix design in order to produce high quality and economical cement mortars.

Flame Retardant Properties of Polymer Cement Mortar Mixed with Light-weight Materials for 3D Printing (3D 프린팅용 경량재료 혼입 폴리머 시멘트 모르타르의 난연특성)

  • Son, Bae-Geun;Song, Hun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.330-337
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    • 2021
  • 3D printing is not only at the fundamental study and small-scale level, but has recently been producing buildings that can be inhabited by people. Buildings require a lot of cost and labor to work on the form work, but if 3D printing is applied to the building, the construction industry is received attention from technologies using 3D printing as it can reduce the construction period and cost. 3D printing technology for buildings can be divided into structural and non-structural materials, of which 3D printing is applied to non-structural materials. Because 3D printing needs to be additive manufacturing, control such as curing speed and workability is needed. Since cement mortar has a large shrinkage due to evaporation of water, cement polymer dispersion is used to improve the hardening speed, workability, and adhesion strength. The addition of polymer dispersion to cement mortar improves the tensile strength and brittleness between the cement hydrate and the polymer film. Cement mortar using polymer materials can be additive manufacturing but it has limited height that can be additive manufacturing due to its high density. When light-weight materials are mixed with polymer cement mortar, the density of polymer cement mortar is lowered and the height of additive manufacturing, so it is essential to use light-weight materials. However, the use of EVA redispersible polymer powder and light-weight materials, additional damage such as cracks in cement mortar can occur at high temperatures such as fires. This study produced a test specimen incorporating light-weight materials and EVA redispersible polymer powder to produce exterior building materials using 3D printing, and examined flame resistance performance through water absorption rate, length change rate, and cone calorimeter test and non-flammable test. From the test result, the test specimen using silica sand and light-weight aggregate showed good flame resistance performance, and if the EVA redispersible polymer powder is applied below 5%, it shows good flame resistance performance.

Flexural Characteristics of High Performance Fiber Reinforced Cement Composites used in Hybrid Synthetic Fibers (하이브리드 합성섬유를 이용한 고인성 섬유보강 복합체의 휨특성)

  • Han Byung Chan;Jeon Esther;Park Wan-Shin;Lee Young-Seak;Hiroshi Fukuyama;Yun Hyun-Do
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.734-737
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    • 2004
  • The synthetic fibers such as polypropylene(PP) and polyvilyl-alcohol(PVA) fiber are poised as a low cost alternative for reinforcement in structural applications. It has been reported that synthetic fiber in cement composites can control restrained tensile stresses and cracks and increase toughness, resistance to impact, corrosion, fatigue and durability. High performance fiber reinforced cementitious composite(HPFRCCs) shows ultra high ductile behavior in the hardened state, because of the fiber bridging properties. Therefore, a variety of experiments have being performed to access the performance of HPFRCCs recently. The research emphasis is on the flexural behavior of HPFRCCs made in synthetic fibers, and how this affects the composite property, and ultimately its strain-hardening performance. Three-point bending tests on HPFECCs are carried out. As the result of the bending tests, HPFRCCs showed high flexural strength and ductility. HPFRCCs made in PVA or Hybrid fiber were, also, superior to PP of singleness. On the other hand, effect of sand volume fraction on HPFRCCs made in PP was insignificant.

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High performance fibre reinforced cement concrete slender structural walls

  • Ganesan, N.;Indira, P.V.;Seena., P.
    • Advances in concrete construction
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    • v.2 no.4
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    • pp.309-324
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    • 2014
  • In the design of reinforced concrete structural walls, in order to ensure adequate inelastic displacement behaviour and to sustain deformation demands imposed by strong ground motions, special reinforcement is considered while designing. However, these would lead to severe reinforcement congestion and difficulties during construction. Addition of randomly distributed discrete fibres in concrete improves the flexural behaviour of structural elements because of its enhanced tensile properties and this leads to reduction in congestion. This paper deals with effect of addition of steel fibres on the behavior of high performance fibre reinforced cement concrete (HPFRCC) slender structural walls with the different volume fractions of steel fibres. The specimens were subjected to quasi static lateral reverse cyclic loading until failure. The high performance concrete (HPC) used was obtained based on the guidelines given in ACI 211.1 which was further modified by prof.Aitcin (1998). The volume fraction of the fibres used in this study varied from 0 to 1% with an increment of 0.5%. The results were analysed critically and appraised. The study indicates that the addition of steel fibres in the HPC structural walls enhances the first crack load, strength, initial stiffness and energy dissipation capacity.

Shear behavior of reinforced HPC beams made of a low cement content without shear reinforcements

  • Tang, Chao-Wei;Chen, Yu-Ping;Chen, How-Ji;Huang, Chung-Ho;Liu, Tsang-Hao
    • Computers and Concrete
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    • v.11 no.1
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    • pp.21-37
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    • 2013
  • High-performance concrete (HPC) usually has higher paste and lower coarse aggregate volumes than normal concrete. The lower aggregate content of HPC can affect the shear capacity of concrete members due to the formation of smooth fractured surfaces and the subsequent development of weak interface shear transfer. Therefore, an experimental investigation was conducted to study the shear strength and cracking behavior of full-scale reinforced beams made with low-cement-content high-performance concrete (LcHPC) as well as conventional HPC. A total of fourteen flexural reinforced concrete (RC) beams without shear reinforcements were tested under a two-point load until shear failure occurred. The primary design variables included the cement content, the shear span to effective depth ratio (a/d), and the tensile steel ratio (${\rho}_w$). The results indicate that LcHPC beams show comparable behaviors in crack and ultimate shear strength as compared with conventional HPC beams. Overall, the shear strength of LcHPC beams was found to be larger than that of corresponding HPC beams, particularly for an a/d value of 1.5. In addition, the crack and ultimate shear strength increased as a/d decreased or ${\rho}_w$ increased for both LcHPC beams and HPC beams. This investigation established that LcHPC is recommendable for structural concrete applications.

An Experimental Study on the Fundamental Properties of Zeolite Concrete (제올라이트 콘크리트의 기초 물성에 관한 실험적 연구)

  • Jo, Byung Wan;Choi, Ji Sun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.1
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    • pp.1-8
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    • 2012
  • Since the cement industry is expected to face serious setbacks in the near future associated with environmental concerns. With the advent of new technologies and increased public awareness about global environmental issues, the cement industry is actively seeking to adopt new technologies as part of an effort to diversity its resources. This study is designed to assess the fundamental properties of zeolite cement concrete which consists mainly of natural zeolite, which is known for removal of and harmful gas, ion exchange capacity removing cation contaminant including heavy metals and ammonia, absorptive capacity and molecular sieving effect together with excellent insulation capacity as a porous material, and recently draws much attention for its possibility as an alternative material to cement. The study was conducted to show the compressive strength of concrete, slump, bleeding and air volume according to the changes of natural zeolite and alkali activator(NaOH). As a result of measuring the compressive strength of natural zeolite concrete, it was almost 40MPa and displayed similar to general concrete in the tests of slump, bleeding and air volume, with which it was considered that it may be used as a future high performance, high performance construction material.