• 제목/요약/키워드: high modulus carbon fiber

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알루미나와 탄소단섬유를 혼합한 금속복합재료의 기계적 성질과 고체윤활 마모거동 (Mechanical Properties and Solid Lubricant Wear Behavior of MMCs Reinforced with a Hybrid of $Al_{2}O_{3}$ and Carbon Short Fibers)

  • 송정일;봉하동;한경섭
    • 대한기계학회논문집
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    • 제19권4호
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    • pp.968-980
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    • 1995
  • Al/Al$_{2}$O$_{3}$/C hybrid metal matrix composites are fabricated by the direct squeeze infiltration method. From the microstructure of Al/Al$_{2}$O$_{3}$/C composites, uniform distribution of reinforcements and good bondings are found. Optimum processing conditions for preforms and squeeze castings are suggested. Mechanical properties, such as elastic modulus, elongation, 0.2% offset yield strength and ultimate tensile strength are obtained. Through the abrasive were test and wear surface analsis, wear behavior and its mechanism of AC2B aluminum and Al/Al$_{2}$O$_{3}$/C composites can be characterized under various sliding speed conditions. Tensile strenght elongation of Al/Al$_{2}$O$_{3}$/C composites are decreased with increasing the addition of carbon fiber. On the contrary, elastic modulus of Al/Al$_{2}$O$_{3}$/C composites is slightly improved compared with that of the unreinforced matrix alloy. The addition of carbon fiber to al/al$_{2}$O$_{3}$/C composites gives rise to improvement of the wear resistance. Specially, carbon chopped fibers play an important role in interfering sticking between the counter material and metal matirix composites. Al/Al$_{2}$O$_{3}$/C composites are suitable to high speed due to solid lubication of carbon. And wear model of Al/Al$_{2}$O$_{3}$/C composites is suggested by the examination of worn surfaces.

Process Optimization for Preparing High Performance PAN-based Carbon Fibers

  • Yun, Jeong-Hyeon;Kim, Bo-Hye;Yang, Kap-Seung;Bang, Yun-Hyuk;Kim, Sung-Ryong;Woo, Hee-Gweon
    • Bulletin of the Korean Chemical Society
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    • 제30권10호
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    • pp.2253-2258
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    • 2009
  • wet spun polyacrylonitrile (PAN) fiber precursors. The process variables chosen were treatment temperature, applied tension in stabilization process. The temperature profile of the stabilization was set on the basis of exothermic peaks of the differential scanning calorimetry (DSC) result. Both tensile strength and modulus increased with holding at onset temperatures of the exothermic peaks for extended duration, and with a higher heating rate up to the onset temperatures at a given applied tension among the experimental conditions. The increase in load monotonously increased the tensile modulus, on the other hand, the tensile strength was maximum at the load of 15 mg/filament (T15). The load 20 mg/ filament (T20) was considered to be exceeded to form oriented crystalline structure, possibly introducing more defects in the fiber than under load of T15. The sample CP3-T15 O5 H30 showed the best tensile properties among the samples experimented whose tensile properties are compatible with the commercialized grade of general purpose carbon fibers even at low carbonization temperature such as $800\;{^{\circ}C}$ (the carbonization temperature in the commercial process. 1300∼$1500\;{^{\circ}C}$).

필라멘트 와인딩 복합재의 환경노화에 따른 기계적물성 평가 (Behaviors of Mechanical Properties of Filament-Winding-Laminated Composites due to Environmental Aging)

  • 최낙삼;윤영주;이상우;김덕재
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2006년도 제26회 춘계학술대회논문집
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    • pp.31-35
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    • 2006
  • Degradation characteristics of filament-winded composites due to accelerated environmental aging have been evaluated under high temperature, water immersion and thermal impact conditions. Two kinds of laminated composites coated by an urethane resin have been used: carbon-fiber reinforced epoxy(T700/Epon-826, CFRP) and glass-fiber reinforced phenolic (E-glass/phenolic, GFRP). For tensile strength of $0^{\circ}$ composites, CFRP did high reduction by 25% under the influence of high temperature and water while CFRP showed little degradation. However for water-immersed $90^{\circ}$ composites both CFRP and GFRP showed high reduction in tensile strength. Bending strength and modulus of $90^{\circ}$ composites were largely reduced in water-immersion as well as high temperature environment. Urethane coating on the composite surface improved the bending properties by 20%, however hardly showed such improvement for water-immersed $90^{\circ}$ composites.

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고온.고습 환경에서 CFRP 적층재의 충격손상와 잔류강도 (Impact Damages and Residual Strength of CFRP Laminates under the Hygrothermal Environment)

  • 정종안;양인영
    • 대한기계학회논문집A
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    • 제20권12호
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    • pp.3748-3758
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    • 1996
  • This study is to investigate experimentally relationships between the impact energy and moisture absorption characteristies vs.the residual bending strength with the variation of stacking seqences. When Carbon-fiber reinforced plastics(CFRP) impact-induced laminates are subjected to the high temperatures and hygrothermal effects, it is found that what CFRP laminates are impacted by a steel ball (5 mm in diametar) ; thus, the generated delamination is observed by the ultrasonic microscope. And the residual bending strength is evaluated by a three-point bending test. Also, a thermostat is used in test with the unimpacted and impacted specimens for the moisture experimentaiton. The percision electro lever scles is used to measure the moisture content(1/10, 000g).

섬유/모래로 보강된 미연소탄소탄소 고함량 플라이애쉬의 지반공학적특성 (Geotechnical Characteristics of Fly Ash Containing High Content of Unburned Carbons Reinforced with Fibers and Sand)

  • 윤보영;이창호;추현욱;이우진
    • 한국지반공학회논문집
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    • 제33권4호
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    • pp.35-46
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    • 2017
  • 미연소탄소 함량이 높은 플라이애쉬(High carbon contents fly ash, HCFA)는 콘크리트 혼화재로의 사용이 부적합하여 대부분 매립되고 있다. 이에 본 연구는 미연소탄소함량이 높은 플라이애쉬의 지반공학적 활용 방안을 모색하기 위하여 폴리프로필렌섬유(Polypropylene fiber, PP fiber)와 모래로 보강하여 일축압축시험과 벤더엘리먼트가 설치된 일차원 수정 압축실험을 진행하였다. 섬유의 보강효과로 섬유비가 증가함에 따라 일축압축강도(UCS), 일축압축강도시의 변형률과 동일 간극비 상에서의 최대전단탄성계수(Maximum Shear Modulus, $G_{max}$)가 증가하였다. 모래로 보강된 경우 혼합물의 UCS는 다소 증가하였으나 UCS 시의 변형률은 모래비의 영향을 받지 않았으며, 모래입자는 HCFA 입자간의 접촉을 방해하여 혼합물의 $G_{max}$를 감소시켰다. 그러나 20% 이상의 모래비에 대하여 동일 에너지로 다짐하였을 시, 조밀한 상태로 조성되며 그로 인한 보강 효과를 기대할 수 있었다. 섬유나 모래로 보강된 HCFA의 압축지수(Compression index, $C_c$)는 보강재의 종류와 관계없이 주로 초기 간극비에 의해 결정되었다.

Broad and stage-based sensing function of HCFRP sensors

  • Wu, Z.S.;Yang, C.Q.
    • Smart Structures and Systems
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    • 제3권2호
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    • pp.133-146
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    • 2007
  • This paper addresses a new type of broad and stage-based hybrid carbon fiber reinforced polymer (HCFRP) sensor that is suitable for the sensing of infrastructures. The HCFRP sensors, a type of composite sensor, are fabricated with three types of carbon tows of different strength and moduli. For all of the specimens, the active materials are carbon tows by virtue of their electrical conductivity and piezoresistivity. The measurement principles are based on the micro- and macro-fractures of different types of carbon tows. A series of experiments are carried out to investigate the sensing performances of the HCFRP sensors. The main variables include the stack order and volume fractions of different types of carbon tows. It is shown that the change in electrical resistance is in direct proportion to the strain/load in low strain ranges. However, the fractional change in electrical resistance (${\Delta}R/R_0$) is smaller than 2% prior to the macrofractures of carbon tows. In order to improve the resistance changes, measures are taken that can enhance the values of ${\Delta}R/R_0$ by more than 2 times during low strain ranges. In high strain ranges, the electrical resistance changes markedly with strain/load in a step-wise manner due to the gradual ruptures of different types of carbon tows at different strain amplitudes. The values of ${\Delta}R/R_0$ due to the fracture of high modulus carbon tows are larger than 36%. Thus, it is demonstrated that the HCFRP sensors have a broad and stage-based sensing capability.

고성능 탄소섬유 제조를 위한 폴리아크릴로니트릴 기반 공중합 고분자 합성 및 전구체 섬유 방사 (Polyacrylonitrile based Copolymer Synthesis and Precursor Fiber Spinning for Manufacturing High-performance Carbon Fiber)

  • 주혜진;한민정;송경현;전창범;정화경;김민정;채한기
    • Composites Research
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    • 제35권2호
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    • pp.115-119
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    • 2022
  • 탄소섬유의 성능은 탄소 섬유 강화 플라스틱(CFRP)과 같은 고품질 고분자 복합재료에 매우 중요하다. 이를 위해 탄소섬유 물성에 큰 영향을 주는 전구체 섬유의 기계적, 물리적, 구조적 특성을 개선할 수 있는 최적화된 방사공정과 이를 위한 적합한 전구체 공중합 고분자를 사용하는 것은 필수적이다. 본 연구에서는 메타크릴산(MAA)의 함량과 주입시간, 2,2'-아조비스(2-메틸프로피오니트릴) (AIBN)의 농도를 합성공정 변수로 설정하였으며, 용액 중합법(solution polymerization)에 의해 Poly(AN-co-MAA)가 합성되었다. 305,138 g/mol의 분자량과 4.2%의 MAA 비율을 가지는 Poly(AN-co-MAA)를 N,N-디메틸포름아미드(DMF)에 16.0 wt% 농도로 용해시킨 후 기격습식방사법(dry-jet-wet spinning)으로 전구체 섬유를 제조하였다. 섬유의 인장강도는 ~1.06 GPa, 인장탄성률은 ~22.01 GPa였으며, 섬유에서의 공극 및 구조적 결함은 관찰되지 않았다.

Finite element analysis of slender HSS columns strengthened with high modulus composites

  • Shaat, Amr;Fam, Amir
    • Steel and Composite Structures
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    • 제7권1호
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    • pp.19-34
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    • 2007
  • This paper presents results of a non-linear finite element analysis of axially loaded slender hollow structural section (HSS) columns, strengthened using high modulus carbon-fiber reinforced polymer (CFRP) longitudinal sheets. The model was developed and verified against both experimental and other analytical models. Both geometric and material nonlinearities, which are attributed to the column's initial imperfection and plasticity of steel, respectively, are accounted for. Residual stresses have also been modeled. The axial strength in the experimental study was found to be highly dependent on the column's imperfection. Consequently, no specific correlation was established experimentally between strength gain and amount of CFRP. The model predicted the ultimate loads and failure modes quite reasonably and was used to isolate the effects of CFRP strengthening from the columns' imperfections. It was then used in a parametric study to examine columns of different slenderness ratios, imperfections, number of CFRP layers, and level of residual stresses. The study demonstrated the effectiveness of high modulus CFRP in increasing stiffness and strength of slender columns. While the columns' imperfections affect their actual strengths before and after strengthening,the percentage gain in strength is highly dependent on slenderness ratio and CFRP reinforcement ratio, rather than the value of imperfection.

High Strength Electrospun Nanofiber Mats via CNT Reinforcement: A Review

  • Pant, Bishweshwar;Park, Mira;Park, Soo-Jin;Kim, Hak Yong
    • Composites Research
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    • 제29권4호
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    • pp.186-193
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    • 2016
  • The development of electrospun nanofibers with improved mechanical properties is of great scientific and technological interest because of their wide-range of applications. Reinforcement of carbon nanotubes (CNTs) into the polymer matrix is considered as a promising strategy for substantially enhancing the mechanical properties of resulting CNTs/polymer composite mats on account of extraordinary mechanical properties of CNTs such as ultra-high Young's modulus and tensile strengths. This paper summarizes the recent developments on electrospun CNTs/polymer composite mats with an emphasis on their mechanical properties.

적층각도변화에 따른 CFRP & 혼성 모자형 구조부재의 굽힘 특성 (Bending Characteristic of CFRP & Hybrid Shaped Hat Structure Member According to Stacking Orientation Angle)

  • 김지훈;김정호;차천식;양인영
    • 한국공작기계학회논문집
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    • 제17권3호
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    • pp.34-39
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    • 2008
  • In this study, CFRP(Carbon Fiber Reinforced Plastics) that has high specific strength and elastic modulus and low thermal strain was used as a material for the lightweight structural member. CFRP is a fiber material as anisotropic material. The anisotropic material is characterized by the change of its mechanical properties according to stacking orientation angle. CFRP orientation angle was oriented in [A/B]s in order to examine the effect of CFRP orientation angle on the characteristics of energy absorption. CFRP is very weak to the impact from the outside. So, when impact is applied to CFRP, its strength is rapidly lowered. The hybrid material was manufactured by combining CFRP to aluminum which is lightweight and widely used for structural members of the automobile. The hybrid member was shaped as a side member that could support the automobile engine and mount and absorb a large amount of impact energy at the front-end in case of automobile collision. The bending test device was manufactured in accordance with ASTM standard, and mounted to UTM for bending test. For comparing bending characteristics of the hybrid member with those of Aluminum and CFRP member, tests were performed for aluminum, CFRP and hybrid member, respectively.