• Title/Summary/Keyword: heavy-duty

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Structural Analysis on the Heavy Duty Diesel Engine with Compacted Graphite Iron (CGI를 이용한 대형 디젤엔진의 구조해석)

  • Lee, Jae-Ok;Lee, Young-Shin;Lee, Hyun-Seung;Kim, Jae-Hoon;Jun, Joon-Tak;Kim, Chul-Goo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.602-607
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    • 2007
  • The heavy duty diesel engine must have a large output for maintaining excellent mobility. The compacted graphite iron (CGI) is a material currently under study for the engine demanded for high torque, durability, stiffness and fatigue. In this study, three dimensional finite element model of a heavy-duty diesel engine was developed to conduct the stress analysis by using property of CGI. The FE model of the heavy duty diesel engine section consisting with four half cylinder was selected. The heavy duty diesel engine section include cylinder block, cylinder head, liner, bearing cap, bearing and bolt. The loading conditions of engine are pre-fit load, assembly force and gas force.

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A Comprehensive Study on Fuel Injector Test Bench for Heavy Duty Engine

  • Das, Shubhra Kanti;Thongchai, Sakda;Lim, Ocktaeck
    • Journal of ILASS-Korea
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    • v.20 no.3
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    • pp.195-201
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    • 2015
  • This study discusses a fuel injector test bench containing a mechanical type fuel supply system for heavy duty diesel engine. The main focus of this study was to evaluate the design stability of the test bench, which basically measures the injector durability of a multi-hole heavy duty injector by using pure diesel as a test fuel. In this experiment, diesel spray was controlled by a specially designed control box and all the experiments were carried out to measure e.g. fuel injection pressure and fuel injection quantity to understand the injection status which is interlinked with the stability factor of total test bench design. Also, the durability test was performed to understand the heavy duty operation lastingness of the designed system and the flow rate of the installed distributor pump in the fuel supply system of this studying test bench was compared with LO-1 and LO-2 pump. The results of the above mention tests revealed that the injector test bench design and control system can serve the purpose for heavy duty injector.

A Study on the Comparison of Emission Characteristics of In-Use Urban Bus by Test Modes (국내에서 운영중인 시내버스의 시험모드에 따른 배출특성 비교 연구)

  • Jeon, Sang-Woo;Eom, Myoung-Do;Hong, Ji-Hyung
    • Journal of Korean Society for Atmospheric Environment
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    • v.26 no.4
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    • pp.403-411
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    • 2010
  • Recently, emission tests for heavy-duty vehicles have been conducted by heavy-duty engine dynamometer. But, it contains weaknesses that present inconveniences to install and uninstall engines and limitations to reflect on practical characteristics for vehicle driving. On the other hand, chassis dynamometer test is able to differentiate characteristics of real driving patterns due to the reason that vehicles can be examined by utilizing chassis dynamometer. This study aimed at comparing the characteristic of emitting regulatory substances of urban buses on Heavy-duty chassis dynamometer. The characteristic was analyzed based on vehicle speed by using both domestic and overseas developed heavy-duty vehicle test modes. As a result, this work attempted to investigate possibilities to take advantage of Heavy-duty vehicle test modes as a method to manage emissions from heavy-duty vehicles.

An Effect of Wet Type Air Filter in Heavy-Duty Diesel Engine (대형디젤기관에 미치는 습윤식 에어 필터의 영향)

  • 김미수;나완용;오용석
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.98-103
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    • 2004
  • Diesel engine offers superior fuel consumption than gasoline engine of equivalent capacity. For this reason, diesel engines are widely used in heavy duty transport applications. Specially, it has been many years that exhaust gases from gasoline automobile rather than from diesel is the major object concerned by Korea and other countries, and it is strongly required on the reduction techniques on harmful NOx, Soot, CO, He. Thus, this paper focused on the emission reduction and target for this paper is heavy-duty diesel engine equipped with power filter such as wet type air cleaner. In this paper, the performance, exhaust emissions(CO, THC, NOx, Soot) and noise of heavy-duty diesel engine were measured at maximum load condition and the range of 1,000∼2,200rpm. The smoke was measured at FAS(Free Accel Smoke) test mode.

Structural Analysis on the Heavy Duty Diesel Engine and Optimization for Bearing Cap (대형 디젤엔진의 구조응력해석 및 베어링 캡의 최적설계)

  • Lee, Jae-Ok;Lee, Young-Shin;Lee, Hyun-Seung;Kim, Jae-Hoon;Jun, Joon-Tak;Kim, Chul-Goo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.5
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    • pp.402-410
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    • 2008
  • The heavy duty diesel engine must have a large output for maintaining excellent mobility. In this study, a three dimensional finite element model of a heavy-duty diesel engine was developed to conduct the stress analysis. The FE model of the heavy duty diesel engine main parts consisting with four half cylinder was selected. The heavy duty diesel engine parts includes with cylinder block, cylinder head, gasket, liner, bearing cap, bearing and bolts. The loading conditions of engine were pre-fit load, assembly load, and gas load. As the results of structural analysis, because the stress values of cylinder block and bearing cap did not exceed the basic design can be satisfied. But on the part which contacts with cylinder block and bearing cap the stress value exceeds the allowable strength of material. In order to decrease the stress at that part, it was optimized with parametric study.

Analysis on Spray Pattern of Airless Tip for Heavy Duty Coating Using Particle Image Velocimetry (PIV를 이용한 중방식 도장용 에어리스 팁의 분사패턴 분석)

  • Yoon, Soon-Hyun;Choi, Hyo-Sung;Kim, Dong-Keon;Kim, Bong-Hwan;Cho, Seung-Wan
    • Journal of Ocean Engineering and Technology
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    • v.28 no.2
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    • pp.177-184
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    • 2014
  • Heavy duty coating is playing an important role in the field of heavy industry in the development of the shipbuilding and plant industries. Heavy duty coating has the very important function of protecting steel under serious corrosive conditions. The airless tip used for heavy duty coating is an essential part that determines the spray pattern of the paint. This research investigated the injection properties of three airless tips(numbers 521, 523, and 525) by using particle image velocimetry(PIV). The velocity and turbulent intensity according to pressure change with each tip type were investigated by using PIV. If the pressure is greater, the turbulent intensity becomes stronger and the break up of particles becomes bigger as the tip number gets smaller. The velocity is the fastest in the center and decreases in the radial direction.

Emission Characteristics of Hazardous Air Pollutants from Diesel Heavy duty Trucks for Euro 5 (Euro 5 경유 대형트럭의 유해대기오염물질 배출특성)

  • Hong, Heekyoung;Mun, Sunhee;Seo, Seokjun;Kim, Jounghwa;Jung, Sungwoon;Chung, Taekho;Hong, Youdeog;Sung, Kijae;Kim, Sunmoon
    • Journal of ILASS-Korea
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    • v.23 no.2
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    • pp.74-80
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    • 2018
  • Emission characteristics of regulated pollutants (CO, NOx, HC and PM) and hazardous air pollutants (HAPs) from diesel heavy duty trucks equipped with EGR+pDPF and SCR for Euro 5 emission standards were investigated using a chassis dynamometer. In the case of regulated pollutants, diesel heavy duty trucks with EGR+pDPF emitted 79% less CO than those with SCR. Also, those with the SCR emitted 36% less NOx than those with the EGR+pDPF. The results of VOCs have show that alkanes emissions for heavy duty trucks with the EGR+pDPF and the SCR have been higher than alkenes, cycloalkanes and aromatics. In the case of individual VOCs, the highest of propene emissions for 11.3~16.1% occupied. For aromatics group, benzene emissions are the highest percentage for 4.4~15.5%. In the future, the results of present study will provide basic data to set up HAPs emissions inventory for mobile source.

A Study on the Fluoro-polymer Composite Coatings for Protecting the Corrosion of Fossil-fuel Power Plants

  • Kang, Min Soo;Lee, Byung Seung;Chang, Hyun Young;Jin, Tae Eun;So, Il Soo
    • Corrosion Science and Technology
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    • v.6 no.2
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    • pp.62-67
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    • 2007
  • Several heavy duty coatings at an every kind industry facilities to various systems currently have been applied review to the many industry fields. Corrosion-protective characteristics in the case of novolac epoxy among them and unsaturated polyester have been applied most widely. epoxy and flake heavy duty coatings are applied for such reason in an every kind facilities(stack, FGD, cooler, chemical tank etc) of a fossil-fuel power plants Cases of the fossil-fuel power plants are exposed to more severe corrosion environment compared with other facilities and It is difficult to display the performance of long-term method at apply to be the partial. Our study shows fluoro-polymer composite coating method to overcome of the limit. The comparison did previous method and heavy duty coating about FGD plants most at a corrosion environment among fossil-fuel power plants. Additionally, other facilities examined different heavy duty method. The design mode of fluoro-polymer composite coating according to an every kind facilities show extensive methods that are characteristic revelation of film(top, middle and primer layer) composition of the paint, film thickness in accordance with a facilities corrosion and the corrosion protective effectiveness to come into being use fluoro-polymer composite with heavy duty paint(epoxy).

Force Reflecting Control for 3-DOF Heavy-Duty Power Telemanipulators (3 자유도 고하중 원격조작기의 힘반영 제어)

  • 고윤세;정광영;윤지섭
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.425-425
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    • 2000
  • The heavy duty power manipulate generally has high ratio gear reducers at its joints. When it is used as a slave manipulator in the teleoperation system, therefore, the control input saturates frequently and its tracking performance and stability ate also likely to be deteriorated. This paper proposes a force reflecting control scheme for the manipulator with control input saturation. A series of experiments are shown to give excellent tracking performance with force reflection regardless of control input saturation.

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An Experimental Study on Emission Reduction by Low Sulfur Diesel Fuel in Diesel Oxidation Catalyst of Heavy Duty Diesel Engine (대형디젤기관의 디젤산화촉매장치에서 저유황 경유에 의한 배출가스 저감에 관한 실험적 연구)

  • 요용석;강호인;한영출
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.3
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    • pp.138-142
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    • 1998
  • Among aftertreatment devices which reduce exhaust gas of diesel engine, diesel oxidation catalyst(DOC) with high reduction efficiency for gaseous matter and particulate matter is now being studied actively. In this study, an experiment was conducted to analyze the effects of low sulfur diesel fuel in heavy duty diesel engine equipped with DOC. We tested to estimate change of engine performance for the low and high sulfur diesel fuels in a 11,000cc diesel engine equipped with DOC. We conducted test to estimate the reduction efficiency of exhaust gas in D-13 mode of heavy duty diesel regulation mode and in smoke opacity mode for two samples of high sulfur content (0.2%) and low sulfur content(0.05%)

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