• Title/Summary/Keyword: heavy roll

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Crown and Flatness Control in Heavy Plate Mill (후판 형상제어 기술)

  • Seo, Jae-Hyung;Mun, Chang-Ho;Chun, Myung-Sik;Park, Hae-Doo
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.91-92
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    • 2007
  • Control of crown and flatness in plate rolling is important not only for enhancement of the structural precision of products, but also for improving the yield and rolling operation. In the heavy plate mill, there have been strong demands for upgrading plate crown and flatness. In order to satisfy these demands, it is essential to develop the high precision numerical models. This paper gives a general description of the crown and flatness preset control model, work roll bender system, simulation result for shape control.

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Ski-end shape control based on the model in heavy plate mill (후판 압연공정에서의 판 선단부 형상제어 연구)

  • Chun, M.S.;Park, H.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.93-95
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    • 2007
  • Studies on ski-end shape control at the top end of rolling plate in heavy thick plate mill by using FEM analysis and measuring system have been performed. Plate shape behaviour at the top-end on rolling by the two different methods in finishing rolling process has been observed. One is to minimize the height of ski-end by using pass line based on the relational model between shape factor and pick-up and the other one is to prevent turn down problem caused by the impact between table roller and down bended plate on rolling by using roll speed difference. To minimize the height of ski-end, the prediction models based on the FEM analysis and measuring data was developed. The control method of ski - end shape on finishing rolling process was applied in actual mill and the height of ski-end was reduced by about 50% compared with conventional operation.

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A Semi-Analytic Approach for Analysis of Parametric Roll (준해석적 방법을 통한 파라메트릭 횡동요 해석)

  • Lee, Jae-Hoon;Kim, Yonghwan
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.3
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    • pp.187-197
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    • 2015
  • This study aims the development of a semi-analytic method for the parametric roll of large containerships advancing in longitudinal waves. A 1.5 Degree-of-Freedom(DOF) model is proposed to account the change of transverse stability induced by wave elevations and vertical motions (heave and pitch). By approximating the nonlinearity of restoring moment at large heel angles, the magnitude of roll amplitude is predicted as well as susceptibility check for parametric roll occurrence. In order to increase the accuracy of the prediction, the relationship between righting arm(GZ) and metacentric height(GM) is examined in the presence of incident waves, and then a new formula is proposed. Based on the linear approximation of the mean and first harmonic component of GM, the equation of parametric roll in irregular wave excitations is introduced, and the computational results of the proposed model are validated by comparing those of weakly nonlinear simulation based on an impulse-response-function method combined with strip theory. The present semi-analytic doesn’ t require heavy computational effort, so that it is very efficient particularly when numerous sea conditions for the analysis of parametric roll should be considered.

Production of Heavy Gauged HY-GALUME in Hyundai HYSCO

  • Park, S.J.;Koh, H.S.;Kim, J.G.;Moon, M.B.
    • Corrosion Science and Technology
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    • v.10 no.5
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    • pp.157-161
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    • 2011
  • HY-Galume is a brand name of 55%Al-Zn coated steel sheets produced by Hyundai HYSCO. Heavy gauged HY-Galume having thickness around 2 millimeters is used as a steel casing for the electrical distribution panel in the construction market. It requires a strict surface quality because it is used indoors. In this paper, several troubleshooting experiences in producing heavy gauged HY-Galume are proposed.

Microstructure and Fracture Toughness of 7175Al Heavy Forgings (7175Al 대형 단조재의 미세조직과 파괴인성)

  • Lee, O.Y.;Jang, S.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.14 no.2
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    • pp.89-95
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    • 2001
  • The 7175Al alloy is particularly interesting for its high strength and sufficient ductility, fracture toughness and corrosion resistance. Currently vigorous efforts have been made to develop large rockets usable for various purposes in the space. This has created the demand of big size of 7175Al billet which would be applied to heavy forgings. The aim of this study is to investigate the quality level of big billet and the effect of billet size on the mechanical properties of large 7175Al ring roll forgings. The billets range from 370 mm to 720 mm in diameter were homogenized and forged after direct chill casting. The size and volume fraction of second phase particles In ${\Phi}720$ mm billet are larger than those of ${\Phi}370$ mm billet, and its ductility is lower for the condition of homogenization and T6 treatment. The Cu-rich phases formed in interdendritic sites are considered to provide the preferential crack path during cold upsetting. The fracture toughness of ring roll forgings which are made by ${\Phi}370$ mm billet is higher than those of ${\Phi}720$ mm billet.

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Model Test and Numerical Simulation of the Behaviour of Dock-Gate in Waves (모형시험을 통한 플로팅 도크게이트 운동성능 평가)

  • Shin, Hyun-Kyoung;Kim, Min-Sung;Noh, Cheol-Min;Yang, Seung-Ho;Cho, Jin-Woog;Kim, Joung-Wook;Kim, Sam-Ryong;Yang, Young-Chul;Kim, Bong-Min
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.6
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    • pp.611-619
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    • 2008
  • In most shipyards Floating Dock-gate System is adapted for dry docks. For the safe launching of ships in dry docks, smooth operation of dock-gate must be guaranteed. So it is very important to grasp its behavior in waves for securing the high productivity and the safety of workers. Its seakeeping ability was estimated numerically at the floating conditions and the free roll decay and the seakeeping model tests of dock-gate was carried out with bilge-keels of 3 different widths which have a scale of 1 to 20. More than 20% decrease of roll motion was observed in irregular beam seas by applying a bilge-keel system to the dock-gate that is long and narrow.

Development of a Computer Model for the Turning Maneuver Analysis of a Heavy Truck (대형 트럭의 선회 주행특성 해석을 위한 컴퓨터 모델의 개발)

  • 문일동;권혁조;오재윤
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.4
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    • pp.121-129
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    • 2000
  • this paper develops a computational model for the turning maneuver analysis of a cabover type heavy truck. The model having 42 degree-of-freedom is developed using ADAMS. Leaf springs used in the front and rear suspension systems are modeled by dividing it three links and joining them with joints. Force and displacement relationship showing nonlinear hysteric characteristics of the leaf spring is measured and modeled with an exponential function. A velocity and force relationship of a shock absorber is measured and modeled with a spline function. And a stabilizer bar is modeled using ADAMS beam element to consider a twisting and bending effect. To verify the developed model an actual vehicle test is performed in the double lane change course with 50kph and 60kph vehicle velocity. In the actual vehicle test lateral acceleration roll angle and yaw rate are measured, The tendency and peak-to-peak values of the actual vehicle test and simultion results are compared each other.

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Preliminary tests of a damaged ship for CFD validation

  • Lee, Sung-Kyun;You, Ji-Myoung;Lee, Hyun-Ho;Lim, Tae-Gu;Rhee, Shin-Hyung;Rhee, Key-Pyo
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.4 no.2
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    • pp.172-181
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    • 2012
  • One of the most critical issues in naval architecture these days is the operational safety. Among many factors to be considered for higher safety level requirements, the hull stability in intact and damaged conditions is the first to ensure for both commercial and military vessels. Unlike the intact stability cases, the assessment of the damaged ship stability is very complicated physical phenomena. Therefore it is widely acknowledged that computational fluid dynamics (CFD) methods are one of most feasible approaches. In order to develop better CFD methods for damaged ship stability assessment, it is essential to perform well-designed model tests and to build a database for CFD validation. In the present study, free roll decay tests in calm water with both intact and damaged ships were performed and six degree-of-freedom (6DOF) motion responses of intact ship in regular waves were measured. Through the free roll decay tests, the effects of the flooding water on the roll decay motion of a ship were investigated. Through the model tests in regular waves, the database that provides 6DOF motion responses of intact ship was established.

Simulation of Vessel Motion Control by Anti-Rolling Tank (능동형 횡동요 저감 장치를 이용한 선박운동제어 시뮬레이션)

  • Kim, Kyung Sung;Lee, Byung-Hyuk
    • Journal of Ocean Engineering and Technology
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    • v.32 no.6
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    • pp.440-446
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    • 2018
  • The effects of an anti-rolling tank (ART) on vessel motions were numerically investigated. The potential-based BEM vessel motion simulation program and particle-based computational fluid dynamics program were dynamically coupled and used to perform a simulation of vessel motions with ART. From the time domain simulation results, the response amplitude operators for sway and roll motions were obtained and compared with the corresponding experimental and numerical results. Because the main purpose of ART was only to reduce roll motions, it was important to show that the natural properties of a floating vessel were not changed by the effects of ART. Various ART filling ratios and several ART positions were considered. In conclusion, ART only reduced the roll motion regardless of its filling ratio and position.

Experimental Study on Free Roll Decay Motions of a Damaged Ship for CFD Validation Database (CFD 검증용 데이터베이스 구축을 위한 손상 선박의 횡동요 감쇠 운동에 대한 실험적 연구)

  • Lee, Sung-Kyun;You, Ji-Myoung;Lee, Hyun-Ho;Rhee, Shin-Hyung;Rhee, Key-Pyo
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.1
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    • pp.52-59
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    • 2012
  • Among many factors to be considered for higher safety level requirements, the hull stability in intact and damaged conditions in seaways is of utmost importance. Since the assessment of a damaged ship is complicated due to the highly non-linear behavior, it is widely acknowledged that computational fluid dynamics (CFD) methods are one of the most feasible approaches. Although many research activities are being reported on the damaged ship stability recently, most of them are not designed for validation of CFD studies. In this study, well-designed model tests were performed to build a CFD validation database, which is essential in developing better CFD methods for the damage stability assessment. The geometry of the damaged compartment and test conditions were determined based on preliminary CFD simulations. Free roll decay tests in calm water with both intact and damaged ships were performed and the roll motion characteristics were compared. The damaged ship showed a larger roll damping coefficient and more rapid decrease of roll amplitude than the intact ship. The primary reason of these efforts can be explained by the movement of the flooded water.