• Title/Summary/Keyword: heating line information

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Development of a Control System for Automated Line Heating Process by an Object-Oriented Approach

  • Shin, Jong-Gye;Ryu, Cheol-Ho;Choe, Sung-Won
    • Journal of Ship and Ocean Technology
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    • v.6 no.4
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    • pp.1-12
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    • 2002
  • A control system for an automated line heating process is developed by use of object-oriented methodology. The main function of the control system is to provide real-time heating information to technicians or automated machines. The information includes heating location, torch speed, heating order, and others. The system development is achieved by following the five steps in the object-oriented procedure. First, requirements are specified and corresponding objects are determined. Then, the analysis, design, and implementation of the proposed system are sequentially carried out. The system consists of six subsystems, or modules. These are (1) the inference module with an artificial neural network algorithm, (2) the analysis module with the Finite Element Method and kinematics analysis, (3) the data access module to store and retrieve the forming information, (4) the communication module, (5) the display module, and (6) the measurement module. The system is useful, irrespective of the heating sources, i.e. flame/gas, laser, or high frequency induction heating. A newly developed automated line heating machine is connected to the proposed system. Experiments and discussions follow.

A Mechanics-Based Determination of Heating Lines in Line Heating Process (열변형 해석 기구를 통한 선상 가열에서의 가열선 수정에 관한 연구)

  • Yong-Gyun Kim;Jong-Gye Shin
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.2
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    • pp.45-51
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    • 2002
  • In Line Heating method, heating line is determined by kinematics analysis. But the heating line, which is solved by kinematics analysis, doesn't verify by the point of physical analysis and the choice problem in many heating line doesn't determine. In this paper, the simulator is developed. When we get the processing information at the kinematics analysis, simulator can estimate the shape of deformed plate that process along the processing information. When we get the initial shape and the object shape, we calculate the processing information first, using kinematics analysis. In a simulator, we estimate deformed shape from the processing information. After this we compare deformed shape and object shape. If the error of deformed shape and object shape is in the proper limits, that information is determined the final processing information. Else we repeat the process changing variables.

Development of Numerical Control System for Plate forming Automation (강판의 곡가공 자동화를 위한 수치제어 시스템의 개발)

  • 이주성
    • Journal of Ocean Engineering and Technology
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    • v.17 no.1
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    • pp.72-79
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    • 2003
  • This paper deals with the development of an interface program for automatic plate forming, which can exchange information between the heating line information generation program and the automatic heating apparatus. In this paper, the performance of the developed interface program has been verified from the view point of numerical position control. By applying the interface program to the operation of the automatic heating apparatus, an experiment of line heating has been conducted for several steel plate models. Based on the experimental results, a simplified relation to estimate angular distortion has keen derived as a natural characteristic of the present automatic heating apparatus. As a result of the present study, the prototype of the automatic plate forming system has been constructed, and its application to the real surface models found in the ship will be presented in the near future.

Development of Formulas to Predict Deformations in Plate by Line Heating Method (선상가열법에 의한 강판의 변형 예측식 개발)

  • Lee, Joo-Sung;Lee, Joung-Ho
    • Journal of Ocean Engineering and Technology
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    • v.22 no.6
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    • pp.83-87
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    • 2008
  • Although a great deal of research has been carried out to solve the plate forming problem and to improve the effectiveness and productivity of the plate forming process, no practical way of automating the plate forming process has been proposed yet. Since characteristics of heating machines may vary, it is necessary to investigate the thermal deformation characteristics of the heating machine that will be used in the automation system its characteristics may be modified as new information about thermal deformation by heating becomes available. In this paper, experiments for line heating have been carried out to calculate the formula of predicting thermal deformation due to line heating with varying affecting parameters, and numerical study has been carried out to produce data beyond the range where a line heating test is impractical. Formulas of predicting transverse distortion and shrinkage have been proposed and derived, based on the present experimental and numerical works. This paper also illustrates how the formula has been modified as new experimental data are added.

Development of Knowledge-based Method to Automatically Derive the Deformation Estimation Formula due to Line Heating (선상가열 변형예측식 자동 산출을 위한 지식기반 방법의 개발)

  • Lee, Joo-Sung
    • Journal of Welding and Joining
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    • v.28 no.1
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    • pp.92-99
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    • 2010
  • For the last couple of decades many studies have been carried out to find out solutions to improve the effectiveness and productivity of the plate forming process. The practical way for the automation of the plate forming process has not been, however, developed yet. Since the characteristics of heating machines may be different form each other, it is necessary to investigate the thermal deformation characteristics of the heating machine to be used in the automation system. And their characteristics may be updated as new information about thermal deformation by heating is accumulated. In this paper, data base system has been constructed based on the results of experiments and numerical analyses, which will be used in deriving the deformation estimation formula. The computer code which can automatically derive the deformation estimation formula has been also developed. This paper also illustrates how the formula is updated as experimental data are added. From the present findings, it can be said that the automatic deriving procedure may be important in the automated plate forming system since the heating line information to be generated must be directly influenced by the deformation estimation formula.

Numerical Control System for the Automation of Steel Plate Forming (강판의 곡가공 자동화를 위한 수치제어 시스템)

  • Lee, Joo-Sung;Shin, Sung-Min
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.318-322
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    • 2002
  • In this paper the automatic plate forming system developed by the present research group is introduced, which would be helpful for other researchers. The present system consists of three parts : heating line information generation software, automatic heating apparatus and numerical control system. The numerical control system developed by the present authors is detailed. Performance test for the developed system has been carried out and good results has been obtained. As an extension of the present study, the present automatic plate fanning system will be applied to surfaces found in ship and offshore structure.

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A Study on the development of Heating Facility Control and Remote Control System using Power Line Communication (PLC) (전력선 통신(PLC)을 이용한 난방기기 제어 및 원격제어 시스템의 개발에 관한 연구)

  • Kim, Yong-Tae;Shin, Kwan-Woo;Lee, Youn-Seop
    • Proceedings of the KIEE Conference
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    • 2001.11c
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    • pp.65-67
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    • 2001
  • PLC (Power Line Communication) is the communication method using the existing power line installed in houses and offices to convert and transmit high frequency communication signal from tens of KHz to tens of MHz, and receive the filtered signal using high frequency filter. The advantage of PLC is that PLC uses the existing power line installed in houses and offices so it does not require separate power line. Easy and convenient access using electric outlets is another advantage of PLC. However, PLC has some disadvantages such as limited transmission power, high load interference and noise, variable signal attenuation, characteristic of impedance selective possibility of frequency property. This study designed the boiler temperature control system by unit using the modem designed on the basis of technology used for PLC modem, and designed remote control system using internet. After conducting experiments with those two systems, it was possible to control stably. By commercializing this product, we can avoid unnecessary heating of separate temperature control unit, and save the cost according1y, and it is possible to control on a remote site using internet in a more convenient way.

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A Determination of Approximated Cylindrical Surfaces of Doubly Curved Surfaces for the Least Line Heating (최소 2차 가공을 위한 이중 곡면의 롤러 굽힘 형상 결정)

  • Dae-Kyu Yun;Jong-Gye Shin;Cheol-Ho Ryu
    • Journal of the Society of Naval Architects of Korea
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    • v.36 no.3
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    • pp.134-143
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    • 1999
  • The ship's bows and sterns are assembled with the curved blocks. In shipyards, the roller bending and the line heating or others are being used to fabricate such doubly curved shell. Firstly, the cylinder- or cone-type is formed through the roller bending, and then, the line heating is implemented to form the rest. This paper presents an algorithm to determine the direction for the roller bending and the shape to be formed as fabrication information. The direction for the roller bending is determined with Gauss mapping of the desired surface and the shape to form is calculated by comparing the bent shape with the desired shape.

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A Study on Automation of Steel Plate Forming by Heating Method (열간가공에 의한 강판의 곡 가공 자동화 시스템)

  • B.I. Lee;H.S. Yoo;G.G. Byun;H.G. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.2
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    • pp.34-44
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    • 2002
  • Approximately 70 percent of shop's hull plate consists of three-dimensional curved shell. Concerning with the research on the automation of plate forming many studies have been carried out for the last decade. The purpose of this study is to develop the simulator of heating on the basis of the reasonable mechanical model representing a heating phenomenon. The beating experiment has been carried out with varying parameters influencing on the results of heating information at the kinematics analysis, simulatorestimate the shape of deformed plate that process along the processing information. When we get the initial shape and the object shape, we calculate the processing information first, using kinematics analysis. In a simulator we estimate deformed shape from the processing information. After this we compare deformed shape and object shape. If the error of deformed shape and object shape is in the proper limits, that information is determined the final processing information. Else we repeat the process changing variable.

Analysis on Ampacity of Overhead Transmission Lines Being Operated

  • Yan, Zhijie;Wang, Yanling;Liang, Likai
    • Journal of Information Processing Systems
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    • v.13 no.5
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    • pp.1358-1371
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    • 2017
  • Dynamic thermal rating (DTR) system is an effective method to improve the capacity of existing overhead line. According to the methodology based on CIGRE (International Council on Large Electric systems) standard, ampacity values under steady-state heating balance can be calculated from ambient environmental conditions. In this study, simulation analysis of relations between parameters and ampacity is described as functional dependence, which can provide an effective basis for the design and research of overhead transmission lines. The simulation of ampacity variation in different rating scales is described in this paper, which are determined from real-time meteorological data and conductor state parameters. To test the performance of DTR in different rating scales, capacity improvement and risk level are presented. And the experimental results show that the capacity of transmission line by using DTR has significant improvement, with low probability of risk. The information of this study has an important reference value to the operation management of power grid.