• Title/Summary/Keyword: heating jang

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Simulation of Plate Deformation by Triangle Heating Process (삼각가열에 의한 판 변형의 시뮬레이션)

  • Chang-Doo Jang;Dae-Eun Ko;Sung-Choon Moon;Yong-Rok Seo
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.4
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    • pp.66-74
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    • 2001
  • Plate bending process is indispensible in shipbuilding. The process includes press bending process and heating process. Especially the heating process is carried out exclusively by skillful workers. Many researches have been made to automate the heating process. This study was carried out as a fundamental study to develop a efficient analysis method for triangle heating and focused on clarifying the deformation characteristics of plate by triangle heating and essential elements effect on the deformation. In this paper, we proposed an analysis model for thermal-elastic-plastic analysis and simulated the deformation by triangle heating using ANSYS based on the experimental results of Jang et al.(2001). Also, we showed the deformation characteristics more clearly by comparing the deformation due to triangle heating and line heating in case that the total heat input is same. Finally, we investigated the change characteristics of deformation elements according to the volumetric heat input.

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Study on the Deformation Behavior by Spot Heating for thin plate (박판 점 곡직 시 변형 특성에 관한 연구)

  • Jang, Gyeong-Bok;Park, Jung-Gu;Jo, Si-Hun;Jang, Tae-Won
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.285-287
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    • 2005
  • During fabrication of deck house block in passenger ships, the problem of unexpected large deformation and distortion frequently occurs. In this case, line and spot heating method were widely used to correct the distortion of thin plate structure. Spot heating was especially used for the case under 5mm thickness. Few papers are available on the working conditions of spot heating method but only little information on deformation control. In this study, evaluation was carried out on the temperature distribution of spot heating methods using FEA and practical experiments for various heating time. IIn FEA, heat input model was established using Tsuji's double Gaussian heat input mode (Tsuji, I., 1988). This model was verified by comparing with experimental data. Also radial shrinkage and angular distortion due to spot heating were determined and compared with experimental results. Thermo elasto-plastic analysis was performed using commercial FE code, MSC/MARC. Radial shrinkage and angular distortion were measured using 3D measuring apparatus. Based on these results, simplified analysis model for deformation by spot heating was established.

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Three-Dimensional Analysis of Induction Heating Roll (교류 유도가열의 특성해석)

  • Jang, S.M.;Jin, S.K.;Cho, S.K.;Park, H.C.
    • Proceedings of the KIEE Conference
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    • 2002.04a
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    • pp.71-73
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    • 2002
  • The Induction heating is used in various industry and ever-increasing number of applications. The heating roll, which is a kind of induction heating, widely used in curing of coatings and fiber industry. In this papaer, we analized thermal characteristic of induction heating roll by three dimensional eddy-current analysis. Using this analytic results, We could predict the thermal distribution of induction heating roll.

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Numerical analysis of induction heating for the application of line heating (선상 가열을 위한 고주파 유도 가열의 수치 해석)

  • Jung-Gyu Kang;Jang-Hyun Lee;Jong-Gye Shin
    • Journal of the Society of Naval Architects of Korea
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    • v.37 no.3
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    • pp.110-121
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    • 2000
  • Gas heating, high frequency induction heating and laser heating can be used as the heat-source of line heating. Most of shipyards have been using the gas heating method for line heating. It is difficult to control the residual deformation of gas heating. High frequency induction heating is more feasible for the automation of line heating rather than the gas heating method since it is easy to control the magnitude of heat input. In this study, a numerical model of high frequency induction heating process is proposed for the application of the line heating. The simulation process of the induction heating is composed of the electromagnetic analysis, the heat transfer analysis, and the thermal deformation analysis.

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Simulation of Plate Deformation due to Triangle Heating Using Inherent Strain Method (고유변형도법을 이용한 삼각가열에 의한 판 변형의 시뮬레이션)

  • Jang, Chang-Doo;Ko, Dae-Eun;Ha, Yun-Sok
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.6
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    • pp.703-709
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    • 2008
  • In the shipyard, line heating and triangle heating are two major processes for forming curved plates in various shapes. While there have been many studies on line heating, triangle heating has been rarely studied due to its complicated heating process with irregular multi-heating paths and highly concentrated heat input. As the triangle heating process is one of the most labor-consuming jobs in shipyards, it is essential to study the automation as well as improvement of triangle heating process in order to increase hull forming productivity. In this study, a pioneering attempt to simulate triangle heating was made. A circular disk-spring model was proposed for elasto-plastic analysis procedure of triangle heating and the inherent strain method was also used to analyze the deformation of plates. Simulation results were compared with those of experiments and showed good agreement. It is shown that the present approach including analysis model used in this study is effective to simulate the triangle heating for plate forming process in shipbuilding.

Thermal Characteristic Analysis Of Induction Heating Roll According to Primary Material (1차측 재질에 따른 유도가열의 특성해석)

  • Jang, S.M.;Yoon, I.K.;Lee, S.H.;Lee, J.H.;Park, H.C.;Park, C.I.
    • Proceedings of the KIEE Conference
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    • 2001.07b
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    • pp.736-738
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    • 2001
  • Induction heating is utilized in a large and ever-increasing number of application. The most prominent of these are billet heating, heat treating, metals joining, and metal melting. In these day, heating roll, a kind of induction heating, is widely used in curing of coatings and fiber industry. In this paper, we analyzed thermal characteristic analysis of induction heating roll according to primary material. Using this analysis results, efficiency of induction heating roll could be improved.

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Developed Inherent Strain Method Considering Phase Transformation of Mild Steel in Line Heating (선상가열시 강의 상변태를 고려한 개선된 고유변형도 기반의 등가하중법)

  • Ha, Yun-Sok;Jang, Chang-Doo
    • Journal of the Society of Naval Architects of Korea
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    • v.41 no.6
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    • pp.65-74
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    • 2004
  • The inherent strain method is known to be very efficient in predicting the deformation of steel plate by line heating. However, in the actual line heating process in shipyard, the rapid quenching changes the phase of steel. In this study, In order to consider additional effects under phase transformation, inherent strain regions were assumed to expand. Also, when calculating inherent strain, material properties of steel in heating and cooling are applied differently considering phase transformation. In this process, a new method which can reflect thermal volume expansion of martensite is suggested.8y the suggested method, it was possible to predict the plate deformations by line heating more precisely.

A Study on the Thermal Performance of a Solar House by a F-chart Method (F-chart 설계법(設計法)에 의한 태양열주택(太陽熱住宅)의 난방성능(暖房性能)에 관(關)한 연구(硏究))

  • Lee, Young-Soo;Seoh, Jeong-Ill;Yim, Jang-Soon
    • Solar Energy
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    • v.2 no.2
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    • pp.1-9
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    • 1982
  • This paper presents a method. for estimating the useful output of solar heating sys-terns. Heating load calculations, climatic data and various conditions are used in this procedure to estimate the fraction of the monthly heating load supplied by solar energy for a particular system the design procedure presented in this paper referred to the f-chart method. The results of this study are as follows; 1) The collected energy is not rised lineary to collector area. 2) If the heating area has equivalent solar collector area, the solar energy utilization for space heating is over 90%. 3) Transmittance- absorptance product for radiation at normal incidence, (${\tau}{\alpha}$)/(${\tau}{\alpha}$)n, during most of the heating season is 0.92 for a two-cover collector. 4) Orientation of the collector has little effect on the annual performance of solar heating system within the $15^{\circ}$.

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Design and Analysis of Induction Heating Roll (유도형 히팅롤의 설계 및 특성 해석)

  • Jang, S.M.;Yang, H.S.;Jeong, S.S.;Park, H.C.;Park, C.I.
    • Proceedings of the KIEE Conference
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    • 1998.11a
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    • pp.34-36
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    • 1998
  • Induction heating is utilized in a large and ever-increasing number of application. The most prominent of these are billet heating, heat treating, metals joining, and metal melting. In these day, heating roll, a kind of induction heating, is widely used in curing of coatings and fiber industry. We designed and manufactured heating roll that in order to distribute uniform temperature on the roll's surface. Then Heating roll's characteristic analysis was studied and performed the test of temperature distribution.

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Development of Single effect/Double lift Absorption Chiller & Heater for a District Heating Net work (저온수2단흡수냉난방기의 개발)

  • Koo, Ki-Dong;Kim, Sang-Ho;Ryu, Jin-Sang;Lee, Jae-Young;Seo, Jong-Cheol;Jang, Hoon
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.668-672
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    • 2009
  • This is to report the result of Development of Single effect/Double lift absorption chiller & heater which is used in the district heating net work. The heating cycle was newly developed to make the secondary hot water from evaporator and the cycle change-over function was added for the heating to the cooling mode and the cooling to the heating mode. Finally, it was assured through the site trial operation that the outlet temperature of primary hot water can be produced lower than $68^{\circ}C$ when the outlet temperature of secondary hot water is $60^{\circ}C$.

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