• 제목/요약/키워드: heat treatment processing

검색결과 603건 처리시간 0.035초

전자교반을 응용한 알루미늄 레오로지 소재의 간접단조공정 (Indirect Forging Process with Aluminum Rheology Material by Electromagnetic Stirring System)

  • 오세웅;강성식;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.135-138
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    • 2007
  • A semi-solid forming processing has been developed for manufacturing near net-shape components. The semi-solid forming has two methods. One is thixo-forming with reheating prepared billet, the other is rheo- forming with cooled melt until semi-solid state. In indirect forging processing, this experiment used aluminum rheology materials by electromagnetic stirring system. Rheology material is made by A16061. An experiment has variation factors which are pressure, solid-fraction, stirring current and stirring time. Forged samples are found microstructures and mechanical properties. Forged samples are accomplished heat treatment T6 for high mechanical properties.

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BIOCOMPATIBISITY OF ION BEAM PROCESSED FILMS DEPOSITED ON SURGICAL TI-6AI-4V

  • Lee, I-S;Song and I-j Yu
    • 한국진공학회지
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    • 제6권S1호
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    • pp.16-22
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    • 1997
  • ion beam processing of materials for medical application has gained increasing interest in the last decade and the implantation of nitrogen into TI-6AI-4V to improve corrosive-wear performance is currently used for processing of total hip and knee joints. Oxides and nitrides of Ti, Zr, Al, Cr were deposited on TI-6AI-4V substrates by DC magnetron sputtering dual ion beam sputtering and ion beam assisted deposition. The cytotoxicity of these films were investigated by MTT method and showed comparable to untreated TI-6AI-4V Plasm-sprayed hydroxyapatite(HAp) coatings showed excellent cytotoxicity regardless of heat treatment. intermediate layer coatings of nitrides and oxides increased the bond strength of HAp to substrate by intrdducing chemical bond at interface. Heat treatment of HAp coatings also improved the chemical bond at interfaces and increased the bond strength of untreated TI-6AI-4V to 16.4 kg/$\textrm{cm}^2$ but still lower than 33.1 kg./$\textrm{cm}^2$ of ir oxide as a imtermediate layer caoting.

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Synthesis and Morphological Transformation of NaA Zeolite Crystals at High Temperature

  • Kim, Young-Mi;Kim, Ik-Jin
    • 한국세라믹학회지
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    • 제43권1호
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    • pp.1-3
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    • 2006
  • Well-shaped NaA zeolite cubic crystals of a large size of $5-7{\mu}m$ were synthesized by a hydrothermal method in a mother solution having a $3.55Na_2O:Al_2O_3:1.6SiO_2:593\~2000H_2O$ composition. Thermal treatment of NaA zeolite crystals resulted in the formation of a crystalline phase of $NaAlSiO_4-Camegeite$ between 800 and $900^{\circ}C$. Even at $1000^{\circ}C,\;NaAlSiO_4$ phase was found as a major product. Environmental Scanning Electron Microscopy (ESEM), High Resolution Transmission Electron Microscopy (HRTEM), X-Ray powder Diffraction (XRD), Fourier Transform Infrared (FT-IR) spectroscopy, and DTA/TGA and BET analyses were used to characterize the initial materials and the obtained products after various heat treatments.

Sn 산화물 나노입자 형성에 미치는 대류 가스의 영향 (Effects of Convection Gas on Formation of Sn Oxide Nanoparticles)

  • 이광민;정우남;양상선
    • 한국분말재료학회지
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    • 제9권1호
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    • pp.32-37
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    • 2002
  • In the present study of IGC (Inert Gas Condensation) evaporation-condensation processing study, the effects of IGC convection gas on the crystallographic structure, size and shape of tin oxide nanoparticles were investigated. In addition, the phase transformation of tin oxide nanoparticles was studied after heat treatment. IGC processing was conducted at 1000℃ for 1 hr. The mixture gas of oxygen and helium was used as a convection gas. Metastable tetragonal SnO nanoparticles were obtained at a lower convection gas pressure, whereas amorphous tin oxide nanoparticles were obtained at a higher one. The formation of amorphous phase could be explained by the rapid quenching of the vaporized atoms. The resultant nanoparticles size was about 10 nm with a rounded shape. The tin oxide nanoparticles prepared by IGC were almost transformed to the stable tetragonal SnO₂ after heat treatment.

CW Nd:YAG 레이저를 이용한 중탄소강의 열처리특성 (Heat treatment characteristics of medium carbon steel by CW Nd:YAG Laser)

  • 신호준;유영태;안동규;임기건
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.438-443
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    • 2005
  • Laser surface hardening is an effective technique used to improve the tribological properties and also to increase the service life of automobile components such as camshafts, crankshatfs, lorry brake drums and gears. High power CO2 lasers and Nd:YAG lasers are employed for localized hardening of materials and hence are of potential application in the automobile industries. The heat is conducted rapidly into the bulk of the specimen causing self-quenching to occur and the formation of martensitic structure. In this investigation, the microstructure features occurring in Nd:YAG laser hardening SM45C steel are discussed with the use of optical microscopic and scanning electron microscopic analysis. Moreover, This paper describes the optimism of the processing parameters for maximum hardened depth of SM45C steel specimens of 3mm thickness by using CW Nd:YAG laser. Travel speed was varied from 0.6m/min to 1.0m/min. The maximum hardness and case depth fo SM45C steel are 780Hv and 0.4mm by laser hardening.

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비대칭 냉간압연된 무산소동 판재의 열처리 조건이 미세조직과 기계적 성질에 미치는 영향 (Effect of Heat Treatment Conditions on the Microstructure and Mechanical Properties of Asymmetrically Cold Rolled OFC Sheet)

  • 김순태;권상철;김다빈;이재근;서승재;윤태식;정효태
    • 소성∙가공
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    • 제29권1호
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    • pp.5-10
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    • 2020
  • Heat treatment conditions of 88.5% asymmetrically cold rolled oxygen free copper (OFC) sheets have been studied to obtain an equiaxed fine microstructure with a grain size of less than 10 ㎛. The commercial OFC sheets with the thickness of 10 mm were asymmetrically cold rolled by using equal speed asymmetric rolling (ESAR) processes and total rolling reduction. The thickness of the rolled sheets were 88.5% and 1.15 mm, respectively. An equiaxed fine microstructure of OFC sheets with a grain size of 6.0 ㎛ were obtained when the asymmetrically cold rolled OFC sheets were heat treated at 180℃ for 40 minutes. The tensile strength of the asymmetrically cold rolled specimen increased from 217.6 MPa to 396.1 MPa, while the elongation of the specimen asymmetrically cold rolled and heat treated increased from 29.0% to 66.9% along with an 8% increase of the tensile strength.

ECAP로 심한 전단 소성변형한 후 열처리한 AA 1050 알루미늄 합금 판재의 집합조직과 소성변형비 (Texture and Plastic Strain Ratio of the Severe Shear Deformed with ECAP and Heat-treated AA 1050 Aluminum Alloy Sheet)

  • ;이민구;박병현;김인수
    • 소성∙가공
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    • 제14권6호
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    • pp.553-558
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    • 2005
  • A study on the microstructure, the texture and the formability of the samples after ECAPed and subsequent heat-treated AA 1050 aluminum alloy sheet have been carried out. The specimens after the ECAP showed a very fine grain size, a decrease of <100> // ND, and an increase of <111> // ND textures. The $\{111\}<112>,\;\{123\}<634>,\;\{110\}<001>,\;\{112\}<111>,\;\{110\}<111>,\;and\;\{013\}<231>$ texture components were increased in the specimens after the ECAP and subsequent heat-treatment at $400^{\circ}C$ for 1 hour. One of the most important properties in sheet metals is formability. The r-value or plastic strain ratio has was as a parameter that expressed the formability of sheet metals. The change of the plastic strain ratios after the ECAP and subsequent heat-treatment conditions were investigated and it was found that they were two times higher than those of the initial Al sheets. This could be attributed to the formation above texture components through the ECAP and subsequent heat-treatment of AA 1050 Aluminum alloy sheet.

Dispersion Behavior and Size Analysis of Thermally Purified High Pressure-high Temperature Synthesized Nanodiamond Particles

  • Kwon, Hansang;Park, Jehong;Leparoux, Marc
    • 한국분말재료학회지
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    • 제24권3호
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    • pp.216-222
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    • 2017
  • Synthesized monocrystalline nanodiamond (nD) particles are heat-treated at various temperatures to produce highly structured diamond crystals. The heat-treated nDs show different weight loss ratios during thermogravimetric analysis. The crystallinities of the heat-treated nDs are analyzed using Raman spectroscopy. The average particle sizes of the heat-treated nDs are measured by a dynamic light scattering (DLS) system and direct imaging observation methods. Moreover, individual dispersion behaviors of the heat-treated nD particles are investigated based on ultrasonic dispersion methods. The average particle sizes of the dispersed nDs according to the two different measurement methods show very similar size distributions. Thus, it is possible to produce highly crystallized nD powder particles by a heat-treatment process, and the nD particles are relatively easy to disperse individually without any dispersant. The heat-treated nDs can lead to potential applications such as in nanocomposites, quantum dots, and biomedical materials.

마른김에 대한 열처리 효과와 제조 공정 개선 시험 (Effect of Heat Treatment in Dried Lavers and Modified Processing)

  • 이태식;이희정;변한석;김지회;박미정;박희연;정규진
    • 한국수산과학회지
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    • 제33권6호
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    • pp.529-532
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    • 2000
  • 시중 유통김에 대한 세균학적 위생 안전 확보 방안 구축을 위하여, 제품 중의 세균 수를 감소시킬 수 있는 여러 가지 열처리 효과와, 가공 공정 중 외부로부터의 오염이 유입되는 건조 공정 개선시험을 실시한 결과는 다음과 같다. 장기 보관 또는 유통을 목적으로 제품의 수분 감소를 위하여 채택되고 있는 상법의 열처리 (화입) 공정 전후 제품의 세균학적 품질의 차이는 거의 없었다. 마른김을 가스불로 직접 또는 간접 가열할 경우, 제품 중의 세균수는 정도의 차이는 있었지만 최초 균 수 $10^8CFU/g$에서 $10^5CFU/g$로 약 $1{\~}3$ 1og cycle 감소하였다. 조미 열처리 가공 김 가공에 상법적으로 사용되고 있는 배소기를 사용하여 열처리 할 경우 제품 중의 생균수는 $2.2{\times}10^5{\~}5.2{\times}10^7$ CFU/g 에서 $7.0{\times}10^2{\~}5.0{\times}10^5 CFU/g$로 감소하였다. 마른김 표면에 20 W의 자외선을 단면과 양면에 20분간 조사한 경우, 생균수는 $2.2{\times}10^6 CFU/g$에서 $8.0{\times}10^5$ CFU/g and $2.0{\times}10^5$ CFU/g로 각각 감소하였다. 외부 오염을 차단할 수 있는 정치형 건조기를 사용하여 제조한 마른 김의 생균수는 $10^3 CFU/g$로 상업적으로 유통되고 있는 기존의 상품에 비하여 $4{\~}5$ log cycle 정도 낮았다.

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레이저를 이용한 재료가공 (Material Processing by Laser)

  • 황경현;이성국
    • 한국광학회지
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    • 제1권1호
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    • pp.98-106
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    • 1990
  • Lasers are used increasingly for specialized engineering applications such as drilling, profile cutting, welding and surface heat-treatment(hardening, alloying, annealing0 of metals and non-metals. The most important characteristics of lasers used for these materials-processing applications are reviewed, with special emphasis on the importance of the controlled heating process. In addition to these processes, some optical devices and supplementary equipment used in laser processing are introduced. Finally, some examples shows the wide variety of laser capability for substitution of traditional materials processing.

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