• Title/Summary/Keyword: heat treatment heat source

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Heat source control intelligent system for heat treatment process

  • Lee, JeongHoon;Cho, InHee
    • International journal of advanced smart convergence
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    • v.11 no.4
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    • pp.28-40
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    • 2022
  • Although precise temperature control in the heat treatment process is a key factor in process reliability, there are many cases where there is no separate heat source control optimization system in the field. To solve this problem, the program monitors the temperature data according to the heat source change through sensor communication in a recursive method based on multiple variables that affect the process, and the target heat source value and the actual heat treatment heat source to match the internal air temperature and material temperature. A control optimization system was constructed. Through this study, the error rate between the target temperature and the atmosphere (material surface) temperature of around 10.7% with the existing heat source control method was improved to an improved result of around 0.1% using a process optimization algorithm and system.

Cooling and Heating Operation Characteristics of Raw-water Source Heat Pump and Air Source Heat Pump in Water Treatment Facility (정수장 내 원수열원 및 공기열원 히트펌프의 냉난방 운전 특성)

  • Oh, Sun-Hee;Yun, Rin;Cho, Yong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.25 no.7
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    • pp.386-391
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    • 2013
  • The dynamic characteristics of both raw-water source and air source heat pump utilized in water treatment facilities were investigated by using TRNSYS simulator. The modeling of the raw water source heat pump was verified by the measured data at the Cheongju water treatment facility, and the modeling at the air source heat pump was verified by the data from the Siheung water treatment facility. The average heating and cooling COPs from the raw-water source heat pump were higher than those of the air source heat pump by 19% and 18%, respectively. The power consumptions of the air source heat pump for the cooling and the heating were higher than those of the raw water source heat pump by 28% and 26%, respectively.

Study on Temperature Effect of Difficulty-to-Cut Material in Laser Heat Treatment Process (레이저 열원을 이용한 난삭재 열처리 공정의 온도 효과에 관한 연구)

  • Kim, Dong Hong;Jung, Dong Won;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.1
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    • pp.29-33
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    • 2014
  • Recently, Difficult-to-cut materials are used in many manufacturing industry. But the difficult-to-cut materials are difficult-to-cutting process. So difficult to cut material cutting process was used after heat treatment through preheating for easy cutting process. In this study, Inconel 625 was preheating using laser heat source in computer simulation. Laser heat source temperature applied $1290^{\circ}C$ that suitable preheating temperature for Inconel 625. And temperature effects such as temperature distribution for moving heat source studied apply to similar actual process condition. Simulation results for heat treatment effects through temperature distribution verified.

Finite element analysis for surface hardening of SM45C round bar by diode laser (다이오드 레이저를 이용한 SM45C 환봉 표면경화 열처리의 유한요소해석)

  • Cho, Hae-Yong;Kim, Kwan-Woo;Lee, Jae-Hoon;Suh, Jeong;Kim, Jong-Do
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.683-688
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    • 2007
  • Surface heat treatment of SM45C round bar by diode laser was simulated to find it's condition by using commercial finite element code MARC. Due to axisymmetric geometry, a quarter of model for SM45C round bar was considered and user subroutines were applied to boundary condition for the heat transfer. Material properties such as conductivity, specific heat and mass density were given as a function of temperature. Rotation speed of round bar and feed rate of beam were considered to design heat source model. Shape parameter values of heat source were determined by beam profile. As results, Three dimensional heat source model for diode laser beam conditions of surface hardening has been designed by the comparison between the finite element analysis results and experimental data on SM45C round bar. Diode laser surface hardening for SM45C round bar was successfully simulated and it should be useful to determine optimal heat treatment condition.

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Performance Analysis and Prior-Treatment of Heat Pump System with Low-Temperature Water Heat Source (저온수열원이용 열펌프시스템의 전처리 및 성능분석)

  • Park, Seong-Ryong;Chang, Ki-Chang;Lee, Sang-Nam;Ra, Ho-Sang;Park, Jun-Tack
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.258-263
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    • 2000
  • River water is higher in temperature than the surrounding environment during the winter. It is highly suitable a heat source for heat pump system. Despite its suitability, however, it is not widely used, due to its fouling and corrosive nature in heat exchanger tubes of evaporator. It is designed prior-treatment system which come into direct contact with the river water, such as auto-seamer, ozone generator for bactericidal test and auto-cleaning system. And it is analyzed treatment effects for its operation. It is designed two-stage compression heat pump system using R-134a with heating load 35.16kW, ad analyzed its performance. As a result it is obtained 3.08 COP when mid-point pressure is 1,200kPa, and bypass ratio of flowing refreigerant to high-stage compressor is 25.1%

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Enhancement of Wear Resistance by Low Heat Treatment and the Plasma Source Ion Implantation of Tungsten Carbide Tool (초경 엔드밀의 플라즈마 이온 주입과 저온 열처리를 통한 내마멸성 향상)

  • Kang, Seong-Ki;Wang, Duck-Hyun;Kim, Won-Il
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.2
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    • pp.162-168
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    • 2011
  • In this research, nitrogen plasma source ion implantation(PSII) of non-coated tungsten carbide endmill tools was conducted with low heat treatment for increasing wear resistance. After the low heat treatment of PSIIed tools to give a homogeneity of wear resistance, the surface modification of tools was analyzed by hardness test, surface roughness and cutting forces. As for the resultant cutting forces, low heat treatment in temperature of $400^{\circ}C$ and $500^{\circ}C$ is stable because of low cutting resistance. The 20-minutes heat treated tool at spindle speed 25000rpm has superiority of surface roughness, Ra of $0.420{\mu}m$ and was found to have good wear resistance. The higher hardness value was obtained by increasing temperature from $300^{\circ}C$ to $600^{\circ}C$ for PSIIed tools with low heat treatment. As the PSIIed tools under 10minutes at temperature of $600^{\circ}C$ have the highest hardness as Hv of 2349.8, It was analyzed that temperature processing give much influences on hardness.

Analysis on Cooling and Heating Performance of Water-to-Water Heat Pump System for Water Source Temperature (물-물 수온차 히트펌프 시스템의 원수온도에 따른 성능 특성 분석)

  • Park, Tae Jin;Cho, Yong;Park, Jin-Hoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.169.2-169.2
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    • 2010
  • The research assesses the performance of the water-to-water heat pump system installed in Cheongju water treatment plant for cooling and heating ventilation. In summer season monthly averaged COP is ranged from 3.85 to 4.56 according to the water source temperature, and the performance is increased as the raw water temperature is dropped. While, heating performance is increased for the high temperature water source, and the monthly averaged COP is changed from 2.92 to 3.82. The correlation of the water source temperature and the heat pump performance shows a linear tendency by the simple regression of average data. In heating, the COP of heat pump system linearly rises according to the water source temperature. In comparison, the COP in cooling linearly reduces as the raw water temperature is raised. The goodness of fit at the simple regression shows the coefficient of determination 82% in cooling, 46% in heating. The electric cost of water-to-water heat pump is reduced by 40% compared to that of air source heat pump.

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An Investigation on Surgical Parameters for the Treatment of Intervertebral Disc during Electrothermal Therapy (디스크의 전기열치료시 수술변수에 관한 연구)

  • Jin E.D.;Choi J.S.;Tack G.R.;Lee B.S.;Lee B.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.513-514
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    • 2006
  • Recently intradiscal electrothermal therapy is introduced, which is a new and minimally invasive technique fer the treatment of discogenic low back pain. This procedure involves the percutaneous threading of a flexible catheter into the disc under fluoroscopic guidance. The catheter, composed of thermal resistive coil, heats the posterior annulus of the disc, causing contraction of collagen fibers and destruction of afferent nociceptors. This study tries to investigate the effects of the important factors of this procedure such as heat source temperature and heat applying time on the temperature distribution within the intervertebral disc. This study utilized both computer simulation and the experiment for the verification of finite element analysis. FE analysis was carried out with ANSYS v7.0 (ANSYS Inc, USA) using 10,980 number of brick element and 12,551 number of node. The functional spinal units of 5 month old swine were used for the experiment and the temperature was monitored using 10 channel temperature measurement device MV200. Through this study, it was able to analyze the temperature range of inner intervertebral disc by two mechanisms which are known to alleviate pain clinically. The results showed that when the heat source temperature was kept up 80 degree for 1,020 seconds, the temperature of inner annulus reached at 45 degree up to the distance of 15.6mm from heat source, which explains coagulation of inner annulus by heat. When the same heat source was used, the temperature of inner nucleus reached at 60 degree up to the distance of 9mm from heat source, which explains contraction of inner nucleus by heat.

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A Study on the Diode Laser Surface Hardening Treatment of Cast Iron for Die Material(II) -Comparison of Hardening Characteristics by the Parts Applied Heat Treatment- (금형재료용 주철의 다이오드 레이저 표면경화처리에 관한 연구(II) - 표면경화의 적용 부위에 따른 열처리 특성의 차이 -)

  • Kim, Jong-Do;Song, Moo-Keun;Hwang, Hyun-Tae
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.8
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    • pp.1048-1054
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    • 2011
  • Laser surface hardening process is the method of hardening surface by inducing rapid self quenching of laser injected area through transfer of surface heat to inside after rapid heating of laser injected area only by high density energy heat source. This surface treatment method does not involve virtually any thermal deformation by heat treatment nor accompanies any other process after surface hardening treatment. In addition, allowing local machining, this method is a surface treatment method suitable for die with complicated shape. In this study, die material cast iron was surface-treated by using high power diode laser with beam profile suitable for heat treatment. Since the shapes of die differ by press die process, specimens were heat-treated separately on plane and corner depending on the applied parts. At this time, corner heat treatment was done with optic head inclined at $10^{\circ}$. As a result, corner heat treatment easily involves concentration of heat input due to limitation of heat transfer route by the shapes compared with plane part, so the treatment accomplished hardening at faster conveying speed than plane heat treatment.