• 제목/요약/키워드: heat treatment conditions

검색결과 1,229건 처리시간 0.03초

상변태를 고려한 베어링의 열처리 변형 해석 (Heat Treatment Deformation Analysis of Bearing Considering Phase Transformation)

  • 이승표;이석재;김태범;조균택
    • 열처리공학회지
    • /
    • 제36권6호
    • /
    • pp.351-358
    • /
    • 2023
  • Bearings are mechanical components that support loads and transmit rotation. The inner and outer rings come into contact with the rotating mechanism, requiring a very high level of hardness. To meet this requirement, heat treatment is commonly performed. The heat treatment process inherently involves thermal deformation. Particularly in the case of large bearings, significant deformation relative to the bearing's shape can occur, making accurate deformation prediction during heat treatment essential. However, predicting deformation in heat treatment is challenging due to the simultaneous consideration of phase transformation, heat transfer, and bearing deformation. In this study, an analysis of heat treatment-induced deformation in bearings was conducted, taking phase transformation into account. The thermal and mechanical properties were calculated based on the chemical composition of the bearing material. This information was then used to perform a deformation-heat transfer-phase transformation analysis. To validate the reliability of the analysis, experiments were conducted under the same conditions. When comparing the analysis and experimental results, differences in deformation were observed. These differences were attributed to variations in phase transformation conditions between the analysis and experiments. Consequently, it is anticipated that supplementing these results will enable the prediction of deformation while considering phase transformation conditions in bearings.

어닐링 열처리 조건에 따른 NITINOL형상기억합금의 상변환 특성 연구 (Effects of Annealing Heat Treatment Conditions on Phase Transformation of Nitinol Shape Memory Alloy)

  • 윤성호;여동진
    • Composites Research
    • /
    • 제18권2호
    • /
    • pp.38-45
    • /
    • 2005
  • 본 연구에서는 시차주사열량분석장치와 X-선 회절장치를 이용하여 어닐링 열처리 조건에 따른 니티놀 형상기억합금의 상변환 특성과 결정구조를 조사하였다. 어닐링 열처리 조건으로는 열처리 시간과 열처리 온도를 고려하였으며 특히 열처리 시간은 5분. 15분, 30분, 45분 그리고 열처리 온도는 $400^{\circ}C,\;500^{\circ}C,\;525^{\circ}C,\;550^{\circ}C,\;575^{\circ}C,\;600^{\circ}C,\;700^{\circ}C,\;800^{\circ}C,\;and\;900^{\circ}C$를 적용하였다 연구결과에 따르면 열처리 시간과 열처리 온도 등의 어닐링 열처리 조건은 니티놀 형상기억합금의 상변환 특성과 결정구조에 큰 영향을 미침을 알 수 있었다.

열처리 조건에 따른 Bi계 초전도체에서 상 생성 과정에 대한 연구 (A Study on the Phase Formation Process in Bi-system Superconductor with Heat Treatment Conditions)

  • 정진인;이준웅;박용필
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 1999년도 추계학술대회 논문집
    • /
    • pp.221-223
    • /
    • 1999
  • In this work, samples were manufactured variously by changing conventional calcining and sintering conditions and we tried the utilization by making the heat treatment time, which is demanded to high-Tc phase formation, much shorter. We found out optimal heat treatment conditions with the analysis on formation process at superconducting phase in term of the change of calcining and sintering time and then, examined X-ray diffraction(XRD) patterns, scanning electron microscope(SEM) measurement and energy dispersive X-ray spectrometer(EDX) of the samples manufactured under heat treatment conditions which we suggest here. As a result, 2223 high-$T_c$, phase of (Bi,Pb)SrCaCuO superconductor starting with ($Bi_l$ xPbx,)$_2$$Sr_2$$Ca_2$$Cu_3$$O_y$, composition was formed from 1 hr sintering sample at temperature nearby melting point and also the completed sample with calcining and sintering time of 9 hr was formed high-$T_c$.low-$T_c$ phase appearing in sight above the critical temperature of liquid $N_2$.

  • PDF

어닐링 열처리 조건에 따른 NITINOL 형상기억합금의 상변환 특성 연구 (Phase Transformation Characteristic of Nitinol Shape Memory Alloy with Annealing Treatment Conditions)

  • 여동진;윤성호
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2003년도 춘계학술대회 논문집
    • /
    • pp.426-429
    • /
    • 2003
  • In this study, phase transformation characteristics of Nitinol shape memory alloy with 54.5wt%Ni-45.5wt%Ti were investigated by varying with annealing treatment and cutting conditions through DSC(differential scanning calorimetry). Annealing treatment conditions were considered as heat treated time of 5 min, 15 min, 30 min, and 45 min, heat treated temperature of 40$0^{\circ}C$, 50$0^{\circ}C$, 5$25^{\circ}C$, 55$0^{\circ}C$, 575$^{\circ}C$, $600^{\circ}C$, $700^{\circ}C$, 80$0^{\circ}C$, and 90$0^{\circ}C$, and environmental condition of heat treatment under vacuum or air. Cutting conditions were considered as no cutting, one side cutting, and two side cutting. Tensile test was also conducted on Nitinol shape memory alloy to investigate thermomechanical characteristics by varying with annealing heat treatment histories. According to the results, annealing treatment and cutting conditions were found to significantly affect on phase transformation and thermomechanical characteristics of Nitinol shape memory alloy.

  • PDF

열처리 조건에 따른 주철연속주조봉의 미세조직 변화 (The Microstructure Changes of Continuous Cast iron Rods According to the Heat-Treatment Conditions)

  • 김태봉;김선화;박상준
    • 한국주조공학회지
    • /
    • 제20권3호
    • /
    • pp.173-180
    • /
    • 2000
  • The microstructure changes of the matrix and the graphites were observed by optical microscope and the average hardness number was investigated according to the heat-treatment conditions of the cast iron rods by the horizontal continuous casting process in 35 mm diameter. The three kinds of heat-treatments were introduced. The first treatment was performed at 900, 950, and $1000^{\circ}C$ for 2 hours and the second treatment was conducted during 5, 10, and 15 hours at $1000^{\circ}C$ respectively. The third treatments were the two-cyclic heat-treatment and the three-cyclic heat-treatment at $1000^{\circ}C$ during 2 hours. The matrix microstructure of the specimens to be treated at various temperatures for 2 hours was the ferrite to be transformed from the pearlite The hardness number of the center of the samples according to the heat treatment time at $1000^{\circ}C$ was higher than that of the surface area because of the martensite formation in the center. Also, in the cyclic heat-treatments, the hardness number of the two-cycle treatment specimens increased because of the martensite formation in the center.

  • PDF

Al6061압출재를 이용한 온간액압성형품의 성형성 및 물성에 미치는 열처리조건의 영향 (Effect of Heat Treatment Conditions on Formability and Property of Warm Hydroformed Parts for Al 6061 Extruded Tube)

  • 이혜경;권승오;장정환;이영선;문영훈
    • 열처리공학회지
    • /
    • 제20권4호
    • /
    • pp.181-186
    • /
    • 2007
  • Effect of heat treatment conditions on formability and property of warm hydroformed parts for Al 6061 extruded tubes was investigated in this study. For the investigation, as-extruded, fully annealed and T6-treated Al 6061 seamless tubes were prepared. To evaluate the warm hydroformability, uni-axial tensile test and free bulge test were performed at various pre- and post-heat treatment conditions. And the tensile test specimens were obtained from hexagonal prototype hydroformed parts at $250^{\circ}C$. As a result, hydroformability of fully annealed tube is 25% higher than that of extruded tube. The tensile strength and strain of hydroformed part reach to 330 MPa and 12%, respectively, when the part was T6 treated after warm hydroforming. However, the hydroformability of T6 pre-treated tube is relatively low due to the decreased elongation, 8%.

SCM415강의 열처리 변형제어를 위한 냉각 매질의 특성 (Characteristic of Refrigerant for Heat-treatment Deformation Control of SCM415 Steel)

  • 안민주;류성기
    • 한국기계가공학회지
    • /
    • 제9권6호
    • /
    • pp.59-65
    • /
    • 2010
  • This study deals with the characteristic of refrigerant for heat-treatment deformation control of SCM415 steel. The control of heat-treatment deformation must need the progress of production parts for an industry machine. Most of the deformation is occurred on unequal cooling. The unequal cooling is occurred by a property of quenching refrigeration. When a heated metal is deposited in the refrigeration, the cooling speed is so slow in early period of cooling because of occurring a steam-curtain. After more cooling, the steam-curtain is destroyed. In this progress, the cooling speed is very fast. The object of this study is to control the deformation of heat-treatment for the part of the industry machine by improving the conditions of quenching. The cooling curves and cooling rates of water, oil and polymer solution are obtained and illustrated. From the characteristics of the quenching refrigerant, the effects of heat-treatments on the thermal deformation and fatigue strength are also investigated.

Characteristic of Quenching Refrigerant for Heat Treatment Deformation Control of SM45C Steel

  • Lyu, Sung-Ki
    • Journal of Mechanical Science and Technology
    • /
    • 제16권5호
    • /
    • pp.647-654
    • /
    • 2002
  • This study deals with the characteristic of quenching refrigerant for heat treatment deformation control of SM45C steel. Heat-treatment deformation must be controlled for the progress of production parts for landing gear. Most of deformation is occurred on inconsistent cooling. The inconsistent cooling is caused by a property of quenching refrigerant. When a heated metal is deposited in the quenching refrigerant, the cooling speed is so slow in early period of cooling because of a steam-curtain. After additional cooling, the steam-curtain is destroyed. In this progress, the cooling speed is very fast. The object of this study is to control the deformation of heat-treatment for landing gear by improving the conditions of quenching. The cooling curves and cooling rates of water, oil and polymer solution are obtained and illustrated. From the characteristics of the quenching refrigerant, the effects of heat-treatments on thermal deformation and fatigue strength are also investigated.

열간 금형강의 기계적 성질에 미치는 진공열처리와 염욕열처리 조건의 영향 (Effect of Vacuum Heat Treatment and Salt Bath Heat Treatment Conditions on Mechanical Properties of Hot Work Die Steel)

  • 김제돈;김경식;박기호
    • Design & Manufacturing
    • /
    • 제8권2호
    • /
    • pp.23-29
    • /
    • 2014
  • Salt bath heat treatment is usually used but recently vacuum heat treatment is increased for the heat treatment of hot work die steels. The differences in two heat treatment processes were compared by testing the mechanical properties of heat treated products. With two different features of processes, mechanical properties such as hardness, tensile strength and impact strength of products show very different results. In this study salt bath heat treated products showed higher tensile strength and impact strength than vacuum heat treated products but hardness was not much different. These lower mechanical properties of vacuum heat treated products are due to differences in heating and quenching process.

  • PDF

검역잡초종자 발아력 제거를 위한 수입농산물 열처리 효과 (Heat-treatment Effects of Agricultural Imports for Devitalization of Quarantine Weed Seeds)

  • 문광옥;오진보;경은선;이용호;홍선희;강병화
    • Weed & Turfgrass Science
    • /
    • 제2권2호
    • /
    • pp.170-175
    • /
    • 2013
  • 우리나라는 열처리방법을 포함한 식물검역규정에 의하여 외래잡초의 유입방지를 위한 잡초검역을 실시하고 있다. 현행 열처리기준의 적절성을 확인하고 검역잡초의 발아력을 완전히 제거하기 위한 열처리조건을 구명하여 식물검역에 활용하기 위하여 검역잡초 9종과 검역잡초와 유사한 잡초 1종의 종자를 재료로 하여 건열처리와 상대습도 40%의 습열처리에 의한 사멸조건을 연구하였다. 다양한 온도 및 시간별 건열처리 결과 $95^{\circ}C$에서 48시간, $100^{\circ}C$에서 36시간, $110^{\circ}C$에서 24시간, $121^{\circ}C$에서 4시간, $130^{\circ}C$에서 30분 처리 후 모든 종자가 사멸되었고, 상대습도 40%에서의 습열처리 결과 $85^{\circ}C$에서 36시간, $90^{\circ}C$에서 16시간 습열처리 후 모든 종자가 사멸하였다. 상기의 결과는 현행 열처리기준이 검역잡초 몇 종에는 적용하기에 적합하지 않음을 보여주며, 검역잡초종자의 발아력을 제거할 수 있는 이 열처리조건은 수입농산물을 통한 검역잡초의 유입을 방지하기 위한 검역의 한 방법으로 적용할 수 있을 것이다. Picris echioides와 같이 강한 내열성이 있는 종과 새삼속(Cuscuta spp.)과 같이 열에 민감한 종을 위한 별도의 열처리조건이 필요하며 이는 다른 내열성의 검역잡초 종자를 사멸시키는 검역업무의 효율성을 향상시킬 수 있을 것으로 사료된다.