• 열처리공학회지
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• 제34권5호
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• pp.226-232
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• 2021

The relationship between precipitation and coefficient of thermal expansion of Al-6%Si-0.4%Mg-0.9%Cu-(Ti) alloy (in wt.%) after various heat treatments were studied by the thermodynamic analyzer (TMA) and differential scanning calorimetry (DSC). Solution heat treatment of the alloy was carried out at 535℃ for 6 h followed by water quenching, and the samples were artificially aged in the air at 180℃ and 220℃ for 5 h. The coefficient of thermal expansion (CTE) curve showed some residual strain and decreased with increasing aging temperature. The CTE curves changed sharply in the temperature range of 200℃ to 400℃, and the corresponding peak shifted for the aged samples due to the change in the precipitation behavior of the secondary phase. These transformation peaks in the aged sample are related to the volume of the precipitation of the Si phase as determined by DSC analysis. The change in CTE is mainly caused by the precipitation of the Si phase in the Al-Si alloy, and the size of the change occurs simultaneously with the size of the precipitate.

• 한국재료학회:학술대회논문집
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• 한국재료학회 2003년도 춘계학술발표강연 및 논문개요집
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• pp.78-78
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• 2003

• 한국마린엔지니어링학회:학술대회논문집
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• 한국마린엔지니어링학회 2006년도 전기학술대회논문집
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• pp.235-236
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• 2006

• 자원환경지질
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• 제52권6호
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• pp.627-635
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• 2019

슬레이트는 석면을 이용한 대표적인 건축자재 중 하나로써 백석면(10~20%)과 시멘트 성분을 결합하여 만든 제품이다. 슬레이트에 포함되어 있는 석면은 인체에 유입되면 세포 손상이나 변형을 일으키고 체외로 잘 배출되지 않아 폐암, 석면폐, 악성중피종 및 흉막비후 등과 같은 질병을 일으키는 원인이 되는 것으로 입증되어 1977년 세계보건기구(WHO) 산하 국제암연구소(IARC)에서는 1군 발암물질로 지정하였다. 현재 이러한 슬레이트는 대부분 지정매립장에 매립하여 처리하고 있으나 매립용량이 한계에 다다르고 있고 매립한다고 하여도 추후 외부환경으로 노출될 수 있는 잠재적인 위험성이 있어 매립 처리방법 이외에 슬레이트에 포함된 석면을 무해화하여 안전하게 처리할 수 있는 방법이 필요하다. 따라서 이 연구에서는 발열반응 촉매제와 열처리를 이용하여 슬레이트에 함유된 석면 무해화 가능성을 확인하고자 하였다. 실험은 석면해체·제거 사업장에서 발생한 석면함유 슬레이트를 이용하였고 발열반응 촉매제는 염화칼슘(CaCl₂), 염화마그네슘(MgCl₂), 수산화나트륨(NaOH), 규산소듐(Na₂SiO₃), 카올린[Al₂Si₂O₅(OH)₄)], 활석[Mg₃Si₄O₁₀(OH)₂]을 이용하여 총 6가지의 촉매제를 제조하였다. 6가지의 촉매제를 슬레이트에 각각 도포한 후 열중량-시차열분석(TG-DTA)을 실시하여 분석결과를 토대로 슬레이트 무해화를 위한 열처리 온도를 750℃로 결정하였다. 슬레이트에 6가지 촉매제를 각각 도포한 후 750℃에서 2시간 열처리하여 X-선 회절 분석(XRD), 주사전자현미경 분석(SEM-EDS), 투과전자현미경 분석(TEM-EDS)을 한 결과 슬레이트 내 백석면[chrysotile, Mg₃Si₂O₅(OH₅)]이 주상의 고토감람석(forsterite, Mg₂SiO₄)으로 상전이 됨을 확인하였다. 또한, 슬레이트 원시료와 발열반응 촉매제 도포 후 열처리한 시료에 물리적인 힘을 가하여 광물의 형상 변화를 비교 관찰한 결과, 슬레이트 내 백석면은 섬유형을 유지하였으나 촉매제 도포 및 열처리를 한 시료는 무정형 형태로 깨지는 것을 확인할 수 있었다. 따라서 발열반응 촉매제와 열처리를 통하여 낮은 온도에서 경제적으로 석면함유 슬레이트를 안전하게 처리할 수 있는 하나의 방안을 제시할 수 있을 것으로 사료된다.

• 한국재료학회지
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• 제11권12호
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• pp.1068-1073
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• 2001

An n-type iron$silicide(Fe_{0.98}Co_{0.02}Si_2)$has been produced by mechanical alloying process and consolidated by vacuum hot pressing. Although as-milled powders after 120 hours of milling did not show an alloying progress,${\beta}-FeSi_2$phase transformation was induced by isothermal annealing at$830{\circ}C$for 1 hour, and the fully transformed${\beta}-FeSi_2$phase was obtained after 4 hours of annealing. Near fully dense specimen was obtained after vacuum hot pressing at$ 1100{\circ}C$with a stress of 60MPa. However, as-consolidated iron silicides were consisted of untransformed mixture of ${\Alpha}-Fe_2Si_5$and ${\varepsilon-FeSi$phases. Thus, isothermal annealing has been carried out to induce the transformation to a thermoelectric semiconducting${\beta}-FeSi_2$phase. The condition for${\beta}-FeSi_2$transformation was investigated by utilizing DTA, SEM, and XRD analysis. The phase transformation was shown to be taken place by a vacuum isothermal annealing at$830{\circ}C$and the transformation behaviour was investigated as a function of annealing time. The mechanical properties of${\beta}-FeSi_2$materials before and after isothermal annealing were characterized in this study.

• 한국정밀공학회지
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• 제33권7호
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• pp.551-558
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• 2016

Reduction of welding residual stress is very important in the railway industry, but calculating its distribution in structures is difficult because welding residual stress formation is influenced by various parameters. In this study, we developed a finite element model for simulating the repair welding process to recover a surface damaged rail, and conducted a series of parametric studies while varying the cooling rate and the duration of post weld heat treatment (PWHT) to find the best conditions for reducing welding residual stress level. This paper presents a three-dimensional model of the repair welding process considering the phase transformation effect implemented by the ABAQUS user subroutine, and the results of parametric studies with various cooling rates and PWHT durations. We found that heat treatment significantly reduced the residual stress on the upper rail by about 170 MPa.

• 한국주조공학회지
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• 제34권1호
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• pp.1-5
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• 2014

The austempering transformation behavior in Fe-0.7wt.%C-2.3wt.%Si-0.3wt.%Mn steel is investigated. Each specimen was austenitized for 60 min at $900^{\circ}C$, and austempered at $380^{\circ}C$ for different time periods varying from 2 min to 256 min. After the austempering heat treatment, the Stage I and II evolutions are performed using optical metallography, X-ray diffraction and image analyses. Variations in the X-ray diffraction patterns and lattice parameters of the ferrite and austenite demonstrate that the residual austenite decomposes into ferrite and carbide during the Stage II evolution; moreover the amount of ferrite increases during the Stage I evolution. While the amount of austenite increases during Stage I, it dicreases during Stage II. Overall, the variations in the volume fractions of the microstructure and carbide formation in stages I and II meet high temperature austempering reaction of the ausferrite microstructure.

• 한국기계가공학회지
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• 제10권5호
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• pp.7-12
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• 2011

This study covers the optimum design of the 5-axis machine tool. In addition, the intelligent control secures structural stability through the optimum design of the structure of the 5-axis machine center, main spindle, and the tilting index table. The big requirement, like above, ultimately leads to speed-up operation. And this is inevitable to understand the vibration phenomenon and its related mechanical phenomenon in terms of productivity and its accuracy. In general, the productivity is correlated with the operation speed and it has become bigger by its vibration scale and the operation speed so far. Vibration phenomenon and its heat-transformation of the machine is naturally occurred during the operation. If these entire machinery phenomenons are interpreted through the constructive understanding and the interpretation of the naturally produced vibration and heat-transformation, it would be very useful to improve the rapidity and its stability of the machine operation indeed. In this dissertation, the problems of structure through heating, stability, dynamic aspect and safety about intelligent 5-wheel machine tool are discovered to examine. All these discoveries are applied to the structure in order to enhance the density of it. It aims to improve the stability.

• 한국진공학회:학술대회논문집
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• 한국진공학회 2011년도 제40회 동계학술대회 초록집
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• pp.325-325
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• 2011

Very initial stage of oxidation process of Si (001) surface at room temperature (300 K) and high temperature (1200 K) was investigated using large scale molecular dynamics simulation. Reactive force field potential [1] was used for the simulation owing to its ability to handle charge variation as well as breaking and forming of bonds associated with the oxidation reaction. The results show that oxygen molecules adsorb dissociatively or otherwise leave the silicon surface. Initial position and orientation of oxygen molecule above the surface play important role in determining final state and time needed to dissociate. At 300 K, continuous transformation of ion $Si^+$ (or suboxide Si2O) to $Si2^+$ (SiO), $Si3^+$ (Si2O3) and finally to $Si4^+$ (SiO2) clearly observed. High temperature silicon surface provide heat energy that enable oxygen atom to penetrate into deeper silicon surface. The heat energy also retards adsorption process. As a result, transformation of ion $Si^+$ is impeded at 1200 K.

• 열처리공학회지
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• 제14권4호
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• pp.228-234
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• 2001

The present study was an attempt for systematic data conversion between FDM and FEM in order to evaluate the thermal stress distribution during quenching process. It has been generally recognized that FDM is efficient in flow and temperature analysis and FEM in that of stress. But it induced difficulty and tedious work in analysis that one uses both FDM and FEM to take their advantages because of the discrepancy of nodes between analysis tools. So we proposed field data conversion procedure from FDM to FEM in 3-dimensional space, then applied this procedure to analysis of quenching process. The simulation procedure calculates the distributions of temperature and microstructure using FDM and microstructure evolution equations of diffusion and diffusionless transformation. FEM was used for predicting the distributions of thermal stress. The present numerical code includes coupled temperaturephase transformation kinetics and temperature-microstructure dependent material properties. Calculated results were compared with previous experimental data to verify the method, which showed good agreements.