• Title/Summary/Keyword: heat exchangers

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Development of Analysis Model for High-Performance Heat Pump (고성능 히트펌프 해석모델 개발 연구)

  • Yim, Sang-Sik;Kim, Ki-Bum;Park, Sung-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.12
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    • pp.6053-6059
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    • 2013
  • Heat pumps have attracted considerable attention as a green energy system because they use renewable energy, such as geothermal, solar energy and waste heat, and can have a low electricity consumption rate compared to other conventional electric heating system. Many studies of high efficient heat pump system design was performed previously,but it is not easy to find any an analytical model that consists of components (e.g. compressor, heat exchangers, and expansion valve), not only having an interrelation and interconnection each other but also being flexible to any change in geometry and operating parameters. In this study, a computational model was developed for a heat pump with warm air as a heat source using the one-dimensional modeling software, AMESim. In combination with an independently-developed analytical model for a scroll compressor, the heat pump model can simulate the physical characteristics and actual behavior of the heat pump precisely. In addition, the reliability of the model was improved by verifying the simulation results using experimental data. The simulation data fell into the 10% error range compared with the experimental data. The heat pump model can be used for system optimization studies of product development and applied to other applications in a range of industrial field.

Characteristics of Evaporation Heat Transfer in a Small-Scale Cryogenic Heat Exchange System for the Utilization of LNG Cold Energy (LNG 냉열활용을 위한 초저온 열교환시스템의 축소모형에서 증발 열전달 특성)

  • Nam S. C.;Lee S. C.;Lee Y. W.;Sohn Y. S.
    • Journal of the Korean Institute of Gas
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    • v.2 no.4
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    • pp.25-33
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    • 1998
  • The characteristics of evaporation heat transfer for the utilization of LNG cold energy was investigated experimentally using liquified nitrogen and a solution of ethylene-glycol and water under horizontal two-phase conditions in the small-scale equipment of a cryogenic heat exchange system. The inner tubes in the double pipe heat exchanger with 8 mm and 15 mm inner diameter and 6 m length were adopted as a smooth test tubes and enhanced tubes by means of wire-coil inserts. Heat transfer coefficients and Nusselt number for the test tube were calculated from measurements of temperatures, flowrates and pressures. The correlations in a power-law relationship of the Nusselt number, the Reynolds number and Prandtl number for heat transfer were proposed which can be available for design of cryogenic heat exchangers. The correlations showed heat transfer coefficients for the wire-coil inserts were much higher than those for the smooth tubes, increased by more than 2.5 ${\~}$ 5.5 times depending upon the equivalent Reynolds number. Form and length of cryogenic double pipe heat exchanger were proposed for applicable to the utilization of LNG cold energy.

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An Experimental Study on Evaporation/Condensation Heat Transfer with Flow Direction in Brazed Plate Heat Exchanger using Refrigerant 410A (R410A를 이용한 브레이징 타입 판형열교환기에서 물 측 유동방향에 따른 응축/증발 성능 평가)

  • Lee, Sung-Woo;Jeong, Young-Man;Lee, Jae-Keun;Lee, Dong-Hyuk
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1096-1101
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    • 2009
  • The plate heat exchanger(PHE) in heat pump has two flow streams of the refrigerant and water. The flow direction of the refrigerant, unlike that of water, can be changed by a 4-way valve depending on operating condition. Therefore the flow arrangement is a parallel flow for heating and a counter flow for cooling, respectively. In this study, the effects of the flow direction of the water on the heat transfer rate are investigated experimentally. The experiments are carried out for brazed plate heat exchangers under a parallel and counter flow conditions in evaporation and condensation. The experimental parameters in this study include the mass flux of the refrigerant 410A from 3 to $14\;kg/m^2s$ and the flow patterns for the pressure of PHE fixed at 0.97 and 2.46 MPa. The results show that both the heat transfer rate and frictional pressure drop across the PHE increase with the mass flux. The heat transfer rate of the refrigerant 410A for evaporation show great sensitivity to flow direction of the water. The heat transfer rate for evaporation with a counter flow are 5-30% higher than that with a parallel flow.

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A NUMERICAL STUDY ON THE FLOW AND HEAT TRANSFER CHARACTERISTICS OF A HEAT EXCHANGER HAVING RECTANGULAR PIN-FINS SLANTED IN THE FLOW DIRECTION (유동 방향으로 기울어진 사각 핀-휜 열교환기의 유동 및 열전달 특성에 대한 수치적 연구)

  • Seo, J.H.;Kim, M.;Ha, M.Y.;Min, J.K.
    • Journal of computational fluids engineering
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    • v.21 no.3
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    • pp.98-109
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    • 2016
  • The flow and heat transfer characteristics of a heat exchanger having rectangular pin-fin in the flow direction have been investigated numerically. On the bottom plate, the convective boundary conditions for the hot side was given, and the fins were arranged in a channel-type geometric model using the periodic boundary condition in the span-wise direction. Three-dimensional numerical calculations for the flow and conjugate heat transfer problem were conducted using SIMPLE algorithm and $k-{\varepsilon}$ turbulence model. For the slanted pin-fin models, it was found that the downward cooling flow is generated due to the downward pressure gradient component, which can enhance the heat transfer performance near the bottom surface and the fin stem region. Four different inclined angles were considered in the Reynolds number range of 13,500-55,000. The aero-thermal performance of the slanted pin-fin heat exchangers, such as the volume and area goodness factors, were summarized and compared with the baseline plate-fin type heat exchanger quantitatively.

Empirical Modeling of Fouling Rate of Milk Pasteurization Process : A case study

  • Budiati, Titik;Wahyono, Nanang Dwi;Hefni, Muh.
    • International journal of advanced smart convergence
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    • v.4 no.1
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    • pp.11-17
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    • 2015
  • Fouling in heat exchanger becomes a major problem of dairy industry and it increases the production cost. These are lost productivity, additional energy, additional equipment, chemical, manpower, and environmental impact. Fouling also introduces the risk of food safety due to the improper heating temperature which allow the survival of pathogenic bacteria in milk, introducing biofilm formation of pathogenic bacteria in equipments and spreading the pathogenic bacteria to milk. The aim of this study is to determine the fouling rate during pasteurization process in heat exchanger of pasteurized milk produced by Village Cooperative Society (KUD) "X" in Malang, East Java Indonesia by using empirical modeling. The fouling rate is found as $0.3945^{\circ}C/h$ with the heating process time ranged from 0 to 2 hours and temperature difference (hot water inlet temperature and milk outlet temperature) ranged from 0.654 to $1.636^{\circ}C$. The fouling rate depends on type and characteristics of heat exchangers, time and temperature of process, milk type, age of milk, seasonal variations, the presence of microorganism and more. This results will be used to plan Cleaning In Place (CIP) and to design the control system of pasteurization process in order to maintain the milk outlet temperature as standard of pasteurization.

Calculation of a 2-D channel flow with a dimple (딤플이 존재하는 2차원 수로유동의 계산)

  • Choe, Seo-Won;Baek, Yeong-Ho;Kim, Du-Yeon;Gang, Ho-Cheol
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.1
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    • pp.49-56
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    • 1997
  • Heat-transfer enhancement is seeked through modifications of fin surface. Real life plate-fin heat exchangers have complex three-dimensional geometries. Fins can have arrays of dimples and are attached to rows of penetrating tubes. To isolate the effect of surface modification, we model the real flow by a two-dimensional channel flow with a dimple on one side. The flow is analysed by solving the incompressible Navier-Stokes equation by a finite volume method on a generalized boundary-fitted coordinate. Results show a trapped vortex inside the dimple for all cases computed. Local maximum of Nusselt number occurs near the downstream end of the dimple, due to such a vortex. Location of the vortex does not change with respect to the wall temperature change, but moved downstream when Reynolds number increases. This, together with the results that in all cases vortex core is somewhat downstream of the dimple center, suggests that the mean flow above continuously feeds the kinetic energy to the recirculating flow. Heat transfer enhancement and pressure losses are studied through analysing the relevant dimensionless parameters like, Nusselt number and friction factor. In all cases computed, dimpled channel flow experiences less pressure loss than two-dimensional Poiseuille flow.

A Study on the Surface Roughness of Aluminum Alloy for Heat Exchanger Using Ball End Milling

  • Chung, Han-Shik;Lee, Eun-Ju;Jeong, Hyo-Min;Kim, Hwa-Jeong
    • Journal of Power System Engineering
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    • v.19 no.1
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    • pp.64-69
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    • 2015
  • Aluminum alloy is a material with a high strength-weight ratio and excellent thermal conductivity. It neither readily corrodes nor quickly weakens at low temperatures, but can be easily recycled. Because of these features, aluminum heat exchangers are widely used in aluminum alloy. In addition, the aluminum alloy used in other areas is expected to gradually increase. As a result, researchers have been continuously studying the cutting patterns of aluminium alloy. However, such studies are fewer than those on the cutting patterns of ordinary steel. Moreover, the research on ball endmilling with aluminium alloys has not received much attention. Therefore, in this study, an attempt was made to find the optimal cutting pattern among the seven cutting patterns for the machining of the commonly used aluminum alloy using ball endmilling for a heat exchanger. The optimal pattern was found by comparing the different shapes and surface roughness values produced by the seven patterns.

FLOW CHARACTERISTICS OF A SYSTEM WHICH HAS TWO PARALLEL PUMPS (두 대의 펌프가 병렬로 설치된 장치의 유량 특성)

  • Park, J.G.;Park, J.H.;Park, Y.C.
    • Journal of computational fluids engineering
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    • v.17 no.4
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    • pp.1-8
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    • 2012
  • During a reactor normal operation, two parallel 50% capacity cooling pumps circulate primary coolant to remove the fission reaction heat of the reactor through heat exchangers cold by a cooling tower. When one pump is failure, the other pump shall continuously circulate the coolant to remove the residual heat generated by the fuels loaded in the reactor after reactor shutdown. It is necessary to estimate how much flow rate will be supplied to remove the residual heat. We carried out a flow network analysis for the parallel primary pumps based on the piping network of the primary cooling system in HANARO. As result, it is estimated that the flow rate of one pump increased about 1.33 times the rated flow of one pump and was maintained within the limit of the cavitation critical flow.

A Study on the Performance Characteristics of Fin-type Heat Exchanger for the Automobile Air-Conditioners (자동차 공조용 핀형 열교환기의 성능특성에 관한 연구)

  • 홍경한;전상신;이승재;박찬수;권일욱;김재열;김병철;하옥남
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.100-105
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    • 2004
  • Fin-tube type(Fin-type) heat exchanger has been tested in order to replace the heat exchanger of parallel flow type(P.F -type) which is now widly used in automobile air conditioning system The following conclusions are drawn by the comparison of the characteristics of the heat exchangers. Evaporator and condenser capacities and COP(Coefficience of performance) were varied as with the compressor speed, outdoor air temperature and air flow rate changed, which much influenced on the characteristics of the air conditioning system Evaporator and condenser capacities were increased with increasing compressor speed and outdoor air temperature. Evaporator and condenser pressures of Fin-type were decreased by 7% and 5% respectively compared with those of P.F-type. The COP of Fin-type was decreased with increasing outdoor air temperature and compressor speed. The COP of P.F-type was decreased by 14% compared with that of Fin-type.

Study on the development of small-scale hydrogen production unit using steam reforming of natural gas (천연가스 개질 방식 중소형 고순도 수소제조 장치 개발 연구)

  • Seo, Dong-Joo;Chue, Kuck-Tack;Jung, Un-Ho;Park, Sang-Ho;Yoon, Wang-Lai
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.720-722
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    • 2009
  • This work is mainly focused at developing the hydrogen production unit with the capacity of 20 $Nm^3/h$ of high purity hydrogen. At present steam reforming of natural gas is the preferable method to produce hydrogen at the point of production cost. The developed hydrogen production unit composed of natural gas reformer and pressure swing adsorption system. To improve the thermal efficiency of steam reforming reactor, the internal heat recuperating structure was adopted. The heat contained in reformed gas which comes out of the catalytic beds recovered by reaction feed stream. These features of design reduce the fuel consumption into burner and the heat duty of external heat exchangers, such as feed pre-heater and steam generator. The production rate of natural gas reformer was 41.7 $Nm^3/h$ as a dryreformate basis. The composition of PSA feed gas was $H_2$ 78.26%, $CO_2$ 18.49%, CO 1.43% and $CH_4$ 1.85%. The integrated production unit can produce 21.1 $Nm^3/h$ of high-purity hydrogen (99.997%). The hydrogen production efficiency of the developed unit was more than 58% as an LHV basis.

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