• Title/Summary/Keyword: hardness tests

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Estimation of Hardness and Compressive Strength of SP-100 Aluminum Powder Epoxy (SP-100 알루미늄 분말 에폭시의 경도 및 압축 강도 평가)

  • Han, Jeong-Young;Kim, Myung-Hun;Kang, Sung-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.9
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    • pp.1041-1046
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    • 2012
  • In this study, we performed experimental tests on five SP-100 aluminum powder epoxy specimens with several after-curing conditions in order to estimate their hardness with temperature and compressive strength. In the surface hardness test, it was found that the higher the after-curing temperature, the higher was the hardness. In particular, it was found that the hardness of the specimens in cases 3 and 4 was much higher than in the other cases. In addition, in the compression tests carried out to evaluate the compressive strength, it was found that the specimens showed relatively similar stiffness and strength with after-curing, and specimens with no after-curing showed compression stress-strain curves similar to those of thermoplastic resins.

Analysis of Rolling Contact Fatigue of Ball Bearing with Various Hardness by X-ray Diffraction (BEARING소재 경도에 따른 구름접촉피로의 X선적 해석)

  • 이한영
    • Tribology and Lubricants
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    • v.17 no.3
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    • pp.209-215
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    • 2001
  • In view of the effects of the hardness of material on fatigue, rolling contact fatigue process in hard metals seems to differ from it in soft metals. This paper has been aimed to compare the rolling contact fatigue process according to the hardness of materials. Rolling contact fatigue tests using the ball bearings assembled with the inner race of four different hardness have been carried out. In addition, residual stress and half-value breadth on/below the inner raceway during individual rolling contact fatigue have been measured by X-ray diffraction. The results of this study showed that the change of residual stress and half-value breadth during the rolling contact fatigue on race way in hard metals is the same as in soft metals. However, plastic deformation by rolling contact in hard metals is in microscopic scale but only for soft metals in macroscopic scale.

Micro-hardness and Young's modulus of a thermo-mechanically processed biomedical titanium alloy

  • Mohammed, Mohsin Talib;Khan, Zahid A.;M., Geetha;Siddiquee, Arshad N.
    • Biomaterials and Biomechanics in Bioengineering
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    • v.1 no.3
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    • pp.117-130
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    • 2014
  • This paper presents a study on the influence of different thermo-mechanical processing (TMP) parameters on some required properties such as micro-hardness and Young's modulus of a novel near ${\beta}$ alloy Ti-20.6Nb-13.6Zr-0.5V (TNZV). The TMP scheme comprises of hot working above and below ${\beta}$ phase, solutionizing treatment above and below ${\beta}$ phase coupled with different cooling rates. Factorial design of experiment is used to systematically collect data for micro-hardness and Young's modulus. Validity of assumptions related to the collected data is checked through several diagnostic tests. The analysis of variance (ANOVA) is used to determine the significance of the main and interaction effects. Finally, optimization of the TMP process parameters is also done to achieve optimum values of the micro-hardness and Young's modulus.

Surface hardening and enhancement of Corrosion Resistance of AISI 310S Austenitic Stainless Steel by Low Temperature Plasma Nitrocarburizing treatment.

  • Lee, Insup
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.11a
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    • pp.175-177
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    • 2012
  • A corrosion resistance and hard nitrocarburized layer was distinctly formed on 310 austenitic stainless steel substrate by DC plasma nitrocarburizing. Basically, 310L austenitic stainless steel has high chromium and nickel content which is applicable for high temperature applications. In this experiment, plasma nitrocarburizing was performed in a D.C. pulsed plasma ion nitriding system at different temperatures in $H_2-N_2-CH_4$ gas mixtures. After the experiment structural phases, micro-hardness and corrosion resistance were investigated by the optical microscopy, X-ray diffraction, scanning electron microscopy, micro-hardness testing and Potentiodynamic polarization tests. The hardness of the samples was measured by using a Vickers micro hardness tester with the load of 100 g. XRD indicated a single expanded austenite phase was formed at all treatment temperatures. Such a nitrogen and carbon supersaturated layer is precipitation free and possesses a high hardness and good corrosion resistance.

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Analysis of Sliding Wear Properties for Aluminum Alloy According to the Hardness Values of the Mating Tool Steel (알루미늄 합금의 미끄럼마모 특성에 미치는 상대재 경도의 영향)

  • Lee, Han-Young;Cho, Yong-Jae;Kim, Tae-Jun;Park, Won-Kyu
    • Tribology and Lubricants
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    • v.26 no.2
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    • pp.105-110
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    • 2010
  • In order to investigate the wear behavior of aluminum alloy depended on different hardness of the mating tool steel, sliding wear tests were conducted. It was found that the wear characteristics pattern of aluminum alloy for sliding speed was not affected by the hardness of the mating tool steel. However, the effects of the hardness of the mating tool steel exhibited only in relatively low sliding speed ranges. At these ranges, the wear rate of aluminum alloy decreased when increasing the hardness of the mating tool steel. This was attributed by the fact that $Al_2O_3$ particles released from the aluminum worn surface were crushed and embedded on the mating worn surface with high hardness level. At the high sliding speed ranges, wear of aluminum alloy was hardly occurred by the formation of thick $Al_2O_3$ film on the worn surface, regardless of the hardness of the mating tool steel.

Estimation of Mechanical Properties of Tungsten-Fiber-Reinforced Ti-MMCs by Hot Isostatic Pressing (HIP 처리 티타늄기 MMC 의 기계적 특성평가)

  • Son, Sun-Young;Nishida, Shin-Ichi;Lee, Jong-Hyung;Kim, Young-Tae;Lee, Do-Kyung;Son, Yong-Jea;Jang, Hyun-Duck
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.407-412
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    • 2010
  • The objective of this study is the estimation of the mechanical properties of HIP-treated MMCs by an optimized manufacturing process. The Ti-MMCs were fabricated by HIP and rotary swaging (RS) for secondary processing. The Ti-MMCs with different tungsten fiber contents of 0, 6, 9, and 12 vol% were subjected to tensile tests, fatigue tests, and hardness tests. The results show that the hardness values of Ti-MMCs increased with the increasing volume percent of tungsten fibers, the tensile strength increased by approximately 50% (specific strength: 38%) at the 9 vol%. The value of tungsten-fiber orientation F affects the tensile strength. The fatigue strengths of the Ti-MMCs did not improve. HIP is a useful manufacturing method for Ti-MMCs and RS is an important process for improving fiber orientation during secondary processing.

Experimental study of welding effect on grade S690Q high strength steel butt joint

  • Chen, Cheng;Chiew, Sing Ping;Zhao, Mingshan;Lee, Chi King;Fung, Tat Ching
    • Steel and Composite Structures
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    • v.39 no.4
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    • pp.401-417
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    • 2021
  • This study experimentally reveals the influence of welding on grade S690Q high strength steel (HSS) butt joints from both micro and macro levels. Total eight butt joints, taking plate thickness and welding heat input as principal factors, were welded by shielded metal arc welding. In micro level, the microstructure transformations of the coarse grain heat affected zone (CGHAZ), the fine grain heat affected zone (FGHAZ) and the tempering zone occurred during welding were observed under light optical microscopy, and the corresponding mechanical performance of those areas were explored by micro-hardness tests. In macro level, standard tensile tests were conducted to investigate the impacts of welding on tensile behaviour of S690Q HSS butt joints. The test results showed that the main microstructure of S690Q HSS before welding was tempered martensite. After welding, the original microstructure was transformed to granular bainite in the CGHAZ, and to ferrite and cementite in the FGHAZ. For the tempering zone, some temper martensite decomposed to ferrite. The performed micro-hardness tests revealed that an obvious "soft layer" occurred in HAZ, and the HAZ size increased as the heat input increased. However, under the same level of heat input, the HAZ size decreased as the plate thickness increased. Subsequent coupon tensile tests found that all joints eventually failed within the HAZ with reduced tensile strength when compared with the base material. Similar to the size of the HAZ, the reduction of tensile strength increased as the welding heat input increased but decreased as the thickness of the plate increased.

Statistical Properties of Vickers Hardness of Post Weld Heat Treated Friction Welded Parts in Alloy718 (Alloy718 마찰용접 후열처리재의 비커스 경도의 통계적 성질)

  • Kong, Yu-Sik;Kwon, Hyeok-Yong;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.23 no.6
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    • pp.105-110
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    • 2009
  • The objective of this paper is to investigate the statistical properties of Vickers hardness (HV) for friction welded parts in a Ni-based super alloy (Alloy718). In the case of post weld heat treatment (PWHT) parts, hardness tests were repeated for three different applied loads, 100, 200, and 300 g, with a duration time of 10 seconds. The arithmetic means of the Vickers hardness in heat affected zone (HAZ) materials were smaller than those of the base metal (BM) in all of the applied loads. The coefficient of variation (COV) for the BM and HAZ decreased by increasing the applied load. The probability distribution of the Vickers hardness followed the Weibull distribution well. The distribution of the Vickers hardness was not found to be symmetric. The shape parameter and scale parameter increased by increasing the applied load at both the BM and HAZ.

Comparison of fracture strength, surface hardness, and color stain of conventionally fabricated, 3D printed, and CAD-CAM milled interim prosthodontic materials after thermocycling

  • Mesut Yildirim;Filiz Aykent;Mahmut Sertac Ozdogan
    • The Journal of Advanced Prosthodontics
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    • v.16 no.2
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    • pp.115-125
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    • 2024
  • PURPOSE. The purpose of this in vitro study was to investigate the fracture resistance, surface hardness, and color stain of 3D printed, CAD-CAM milled, and conventional interim materials. MATERIALS AND METHODS. A total of 80 specimens were fabricated from auto polymerizing polymethyl methacrylate (PMMA), bis-acryl composite resin, CAD-CAM polymethyl methacrylate resin (milled), and 3D printed composite resin (printed) (n = 20). Forty of them were crown-shaped, on which fracture strength test was performed (n = 10). The others were disc-shaped specimens (10 mm × 2 mm) and divided into two groups for surface hardness and color stainability tests before and after thermal cycling in coffee solution (n = 10). Color parameters were measured with a spectrophotometer before and after each storage period, and color differences (CIEDE2000 [DE00]) were calculated. The distribution of variables was measured with the Kolmogorov Smirnov test, and one-way analysis of variance (ANOVA), Tukey HSD, Kruskal-Wallis, Mann-Whitney U tests were used in the analysis of quantitative independent data. Paired sample t-test was used in the analysis of dependent quantitative data (P < .05). RESULTS. The highest crown fracture resistance values were determined for the 3D printed composite resin (P < .05), and the lowest were observed in the bis-acryl composite resin (P < .05). Before and after thermal cycling, increase in mean hardness values were observed only in 3D printed composite resin (P < .05) and the highest ΔE00 value were observed in PMMA resin for all materials (P < .05). CONCLUSION. 3D printing and CAD-CAM milled interim materials showed better fracture strength. After the coffee thermal cycle, the highest surface hardness value was again found in 3D printing and CAD-CAM milled interim samples and the color change of the bis-acryl resin-based samples and the additive production technique was higher than the PMMA resin and CAD-CAM milled resin samples.

A Study on the Cutting Characteristics of Al Alloy in End Milling for Various Hardnesses(I) (경도변화에 따른 Al합금의 밀링가공시 가공 특성에 관한 연구(I))

  • Kim Seong-Il
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.1
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    • pp.82-87
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    • 2006
  • The cutting tests of aluminum alloy with heat treatmented various hardnesses after rheo-fonning were carried out using CNC milling machine. The surface roughness(Ra, Rmax) of cut surface and cutting forces are measured at various cutting conditions such as low spindle speed, feed speed and hardness. In the CNC end-milling, the surface roughness increases as feed speed increases and decreases as spindle speed increases. However, the bulit-up edge has occurred on in case of low hardness and low feed speed. In experimental conditions, as the hardness of aluminum alloy increases, the surface roughness(Ra, Rmax) decreases