• Title/Summary/Keyword: hardening zone

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Characterization of Mechanical Properties in the Heat Affected Zones of Alloy 82/182 Dissimilar Metal Weld Joint (Alloy 82/182 이종금속 용접부 열영향부의 기계적물성치 특성 파악)

  • Kim, Jin-Weon;Kim, Jong-Sung;Lee, Kyung-Soo
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.73-78
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    • 2008
  • The paper presents the characteristics of mechanical properties within the heat affected zone (HAZ) of dissimilar metal weld between SA508 Gr.1a and F316 stainless steel (SS) with Alloy 82/182 filler metal. Tensile tests were performed using small-size specimens taken from the HAZ regions close to both fusion lines of weld, and the micro-structures were examined using optical microscope (OM) and transmission microscope (TEM). The results showed that significant gradients of the yield stress (YS), ultimate tensile stress (UTS), and elongations were observed within the HAZ of SA508 Gr.1a. This was attributed to the different microstructures within the HAZ. In the HAZ of F316 SS, however, the welding effect dominated the YS and elongation rather than UTS, and TEM micrographs conformed the strengthening in the HAZ of F316 SS was associated with a dislocation-induced strain hardening.

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A study on the fatigue crack growth characteristics of weldments of A5083-0 Al-alloy by plane bending fatigue (A5083-0 알루미늄 합금재의 용접부위의 평면 굽힘 피로에 의한 피로균열성장 특성에 관한 연구)

  • 김원녕;김기준;임종문
    • Journal of Advanced Marine Engineering and Technology
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    • v.10 no.1
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    • pp.65-73
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    • 1986
  • Surface fatigue crack propagation tests by plane bending fatigue were conducted on the welding specimens of an aluminium alloy, A5083-0, having an edge through thickness notch to study the fatigue crack growth characteristics. Moreover, the experiments were performed in order to clarify the fatigue crack initiation and growth. The properties of fatigue crack growth were quantitatively inspected in welded metal, heat-affected zone and base metal of the welding specimens. The main results obtained are summarized as follows: 1. It is found that the hardness distributions of A5083-0 aluminium alloy weldments are quite different with those of steel material weldments, so that the hardness distribution becomes lower in the following order: base metal, heat-affected zone and weld metal. 2. It is observed that the grain size of this specimen weldment appears to be almost equal to the base metal, when TIC welding method is adopted. 3. In a surface fatigue crack initiation and growth, the fatigue crack does not begin by opening-closing mechanism until hardening is saturated at the crack tip. 4. The fatigue crack growth characteristics of A5083-0 alluminium alloy weldments can be concluded.$${\frac{da}{dn}}=C({\Delta}K)^n=3.8{\times}10^{-9}{({\frac}{1}{2}{\Delta}S_t{\sqrt{{\pi}a}})}^{2.4}$$

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A Study on the Wear Behavior of the Cu-TiB2 Composites (Cu-TiB2 복합재료의 마모거동에 관한 연구)

  • Kim Jung-Nam;Choi Jong-Un;Kang Kae-Myung
    • Korean Journal of Materials Research
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    • v.15 no.1
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    • pp.61-65
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    • 2005
  • The titanium $diboride(TiB_2)$ has high strength(750MPa), high melting point $(3225^{\circ}C)\;and\;10\%$ IACS electrical conductivity. On this account, the dispersion hardening $Cu-TiB_2$ composites(MMCs) are a promising candidate for applications as electrical contact materials. MMCs for electrical contact materials can reduce material cost and resource consumption caused by wear, due to its good mechanical and electrical property. In this study, we attempt to prepare MMCs with various volume fraction and particle size of $TiB_2$ by means of hot extruded and cold drawn process. Dry sliding wear tests were performed on a pin-on-disk type wear tester, sliding against SM45C under the different applied loads. After wear testing, the microstructures of the worn surfaces were observed by SEM and the microhardnesses of the subsurface zone were measured.

An Investigation on the Microstructure Evolution and Tensile Property in the Weld Heat-Affected Zone of Austenitic FeMnAlC Lightweight Steels (오스테나이트계 FeMnAlC 경량철강의 용접열영향부 미세조직 변화 및 인장특성에 관한 연구)

  • Moon, Joonoh;Park, Seong-Jun
    • Journal of Welding and Joining
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    • v.35 no.1
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    • pp.9-15
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    • 2017
  • IMicrostructure evolution and tensile property in the weld heat-affected zone (HAZ) of austenitic Fe-30Mn-9Al-0.9C lightweight steels were investigated. Five alloys with different V and Nb content were prepared by vacuum induction melting and hot rolling process. The HAZ samples were simulated by a Gleeble simulator with welding condition of 300kJ/cm heat input and HAZ peak temperatures of $1150^{\circ}C$ and $1250^{\circ}C$. Microstructures of base steels and HAZ samples were observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), and their mechanical properties were evaluated by tensile tests. The addition of V and Nb formed fine V and/or Nb-rich carbides, and these carbides increased tensile and yield strength of base steels by grain refinement and precipitation hardening. During thermal cycle for HAZ simulation, the grain growth occurred and the ordered carbide (${\kappa}-carbide$) formed in the HAZs. The yield strength of HAZ samples (HAZ 1) simulated in $1150^{\circ}C$ peak temperature was higher as compared to the base steel due to the formation of ${\kappa}-carbide$, while the yield strength of the HAZ samples (HAZ 2) simulated in $1250^{\circ}C$ decreased as compared to HAZ 1 due to the excessive grain growth.

Study on the Disbonding of Stainless Steel Overlay Welded Metal(Report 2) - A Metallurgical Study on PWHT of Overlaid Austenitic Stainless Steel Weld Metals - (스테인레스강 Overlay 용접부의 Disbonding 에 관한 연구(2) - 오스테나이트계 스테인레스강 오버레이 용접금속의 PWHT에 관한 야금학적 고찰 -)

  • 이영호;윤의박
    • Journal of Welding and Joining
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    • v.2 no.1
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    • pp.4-17
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    • 1984
  • Overlaid weld metals of austenitic stainless steel in a pressure vessel of power reactor are usually post-weld heated for a long period of time after welding. The PWHT is considered as a kind of sensitizing and it is important to check the soundness of the weld metal after PWHT, especially about the precipitation of carbides. The purpose of this report is to obtain information on the relation between the change of microstructure and Post-Weld Heat Treatment in the overlaid weld metals. Metallurgical aspects of the problem on austenitic stainless steel heated at $625^{\circ}C$, $670^{\circ}C$, $720^{\circ}C$ and $760^{\circ}C$ for 3, 10, 30, 100 and 300 hours have been investigated by means of optical-micrography, micro-hardness measurement, scanning electron microscope and electron-probe micro analysis. From the results obtained, the following conclusions are drawn; 1) The PWHT above $625^{\circ}C$ for a long time causes a diffusion of carbon atoms from low alloy steel into stainless steel, and consequently carbon is highly concentrated at the boundary layer of stainless steel. 2) C in ferritic steel migrated to austenitic steel and carbides precipitated in austenitic steel along fusion line. At higher temperatures, the ferrite grains coarsened in the decarburized zone. 3) In the change of microstructure of stainless steel overlaid weld metal, the width of carbides precipitated zone and decarburized zone increased with increase of PWHT temperature and time. 4) At about $625^{\circ}C$ to $760^{\circ}C$, chromium carbides, mainly $M_{23} C_6$, precipitate very closely in the carburized layer with remarkable hardening. 5) Precipitation of delta ferrite from molten weld metal depends on solidification phenomenon. There was a small of ferrite near the bond in which the local solidification time was short, comparing with after parts of weld metal. Shape and amount of ferrite were not changed by Post-Weld Heat Treatment after solidification.

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Evaluation of Microscopic Damage to TIG Welded Carbon Steel using Acoustic Emission and Ultrasonic Test (음향방출과 초음파를 이용한 TIG 용접탄소강의 미시적 손상평가)

  • Lee, Joon-Hyun;Lee, Jin-Kyung
    • Journal of Ocean Engineering and Technology
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    • v.26 no.5
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    • pp.5-10
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    • 2012
  • In this study, carbon steel (A53) is used as the material for the pipes in a marine plant and ship industry. Welds are necessary to join the carbon steel, and the effect of this welding on the properties of the carbon steel has been studied by many researchers. In this study, the dynamic behavior of welded carbon steel was studied using an acoustic emission (AE) technique, which is a nondestructive test. There are numerous AE parameters that can be used to analyze the damage behavior of carbon steel by external loading. The AE parameters of energy, cumulative count, amplitude, and AE event were used, and each parameter was differentiated according to the degree of damage to the carbon steel. The energy showed a high level at the elastic range of the load curve, while the amplitude had the highest value at the hardening region. The cumulative count showed a growth tendency similar to the loading curve. In addition, an ultrasonic technique and hardness test were applied to evaluate the mechanical properties according to the base zone, HAZ region, and weld zone of the weld specimen. The velocity and attenuation ratio showed little change between zones, and an evaluation of the ultrasonic waves on each zone of the specimen was found to be a useful method to clarify the mechanical properties of the carbon steel.

Advanced analysis for planar steel frames with semi-rigid connections using plastic-zone method

  • Nguyen, Phu-Cuong;Kim, Seung-Eock
    • Steel and Composite Structures
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    • v.21 no.5
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    • pp.1121-1144
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    • 2016
  • This paper presents a displacement-based finite element procedure for second-order distributed plasticity analysis of planar steel frames with semi-rigid beam-to-column connections under static loadings. A partially strain-hardening elastic-plastic beam-column element, which directly takes into account geometric nonlinearity, gradual yielding of material, and flexibility of semi-rigid connections, is proposed. The second-order effects and distributed plasticity are considered by dividing the member into several sub-elements and meshing the cross-section into several fibers. A new nonlinear solution procedure based on the combination of the Newton-Raphson equilibrium iterative algorithm and the constant work method for adjusting the incremental load factor is proposed for solving nonlinear equilibrium equations. The nonlinear inelastic behavior predicted by the proposed program compares well with previous studies. Coupling effects of three primary sources of nonlinearity, geometric imperfections, and residual stress are investigated and discussed in this paper.

A mechanical proprties and fatigue life of aluminum alloy sheets for autobodies (자동차 차체용 알루미늄 합금 판재의 기계적특성과 부식피로수명)

  • 박인덕;윤옥남;남기우
    • Journal of Ocean Engineering and Technology
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    • v.11 no.2
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    • pp.57-69
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    • 1997
  • The objetive of this study is to compare the mechanical proprties of 6000 series Al-Mg-Si aluminum alloy (AC120) with 5000 series Al-Mg aluminum alloy (TG25), and to investigate the influence of corrosion solution for fatigue life. Comparing of TG25 and AC120 alloy sheets, TG25 alloy sheets showing higher plastic ratio and total elongation have better formability than AC120 alloy sheets. The hardness of nugget area was a little higher than that of base metal area. Also, grain coarsening was observed in HAZ(Heat Affected Zone). In a corrosion fatigue experiment, the fatigue life decreased as concentration increased, when a dipping time was constant. The life decreased as dippling time increased, when a concentration was constant.

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IRRADIATION EMBRITTLEMENT OF CLADDING AND HAZ OF RPV STEEL

  • Lee J.S.;Kim I.S.;Jang C.H.;Kimura A.
    • Nuclear Engineering and Technology
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    • v.38 no.5
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    • pp.405-410
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    • 2006
  • Microstructural features and their related mechanical property changes in the 309L cladding and the heat affected zone (HAZ) of SA508 cl.3 steel were investigated through the use of TEM, tensile and small punch (SP) tests. The specimens were irradiated at 563 K up to the neutron fluences of $5.79{\times}10^{19}n/cm^2$ (>1MeV). The microstructure of the clad was mainly composed of a fcc ${\gamma}-phase$, a low percentage of bcc ${\delta}-ferrite$, and a brittle ${\sigma}-phase$. Along the weld fusion line there formed a heavy carbide precipitation with a width of $20{\sim}40{\mu}m$, showing preferential cracking during plastic deformation. The yield stress and ductile-to-brittle transition temperature (DBTT) of the irradiated clads increased. The origin of the hardening and the shift of the DBTT are discussed in terms of the irradiation-produced defect clusters of a fine size and brittle ${\sigma}-phase$.

The Study of Radiation Hardened Common Sensor Circuits using COTS Semiconductor Devices for the Nuclear Power Plant (상용 반도체 소자를 이용한 내방사선 원전 센서신호 공통회로 연구)

  • Kim, Jong-Yeol;Lee, Nam-Ho;Jung, Hyun-Kyu;Oh, Seung-Chan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.9
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    • pp.1248-1252
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    • 2014
  • In this study, we designed a signal processing module using a radiation hardened technology that can be applied to the all measurement sensors inside nuclear power plant containment. Also, for verification that it can be used for high-level radiation environment (Harsh environmental zone inside containment of NPP), we carried out evaluation tests for a designed module using a $Co^{60}$ gamma-ray source up to 12 kGy(Si). And, we had checked radiation hardening level that it has been satisfied up to 12 kGy(Si).