• Title/Summary/Keyword: hardened properties

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Study on Torsional Strength of Induction-Hardened Axle Shaft (고주파 열처리를 고려한 액슬 축 비틀림 거동 연구)

  • Kang, Dae-Hyun;Lee, Bum-Jae;Yun, Chang-Bae;Kim, Kang-Wuk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.5
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    • pp.645-649
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    • 2010
  • Induction hardening has been used to improve the torsional strength and characteristics of wear for axle shaft that is used to transmit driving torque from the differential to the wheel in automobiles. After the rapid heating and cooling processes of induction hardening are carried out, the shaft has residual stress and material properties change; this affects the allowable transmitted torque. The objective of this study is to predict the distribution of residual stress and estimate the torsional strength of induction-hardened axle shafts with residual stress. In this study, the finite element method is used to study the thermomechanical behavior of the material, and the results are compared with experimental results. The results indicate that the torsional strength of the axle shaft depends on the surface hardening depth and distribution of residual stress.

Development of Technology to Improve Maintenance Efficiency of Steel Corrosion using Zinc Powder (아연분말을 이용한 강재부식 유지보수 효율성 향상 기술 개발)

  • Kim, Dong-Ik
    • Journal of the Society of Disaster Information
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    • v.16 no.2
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    • pp.411-419
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    • 2020
  • Purpose: This study is intended to improve the performance of traffic signs corroded by aging, to ensure maintenance efficiency, a water-hardened coating solution was developed. Performance tests were then used to determine the optimal component scale. Method: For research purposes, the results were analyzed by conducting corrosion resistance assessment, physical properties evaluation, storage safety assessment, etc. on coating solutions of various magnifications. Results: The analysis results showed that there was little hearing in the cutting area in the liquid with added magnesium, so the method effect was excellent. And there was little blister occurrence, which was analyzed at the highest magnification. Conclusion: Enhancements to future new component scale experiments are needed for water-hardened coating solutions that have been recognized for their performance through this study. And institutional improvement efforts are needed to expand the enforcement of traffic sign maintenance using coating solutions.

Preparation of High Range Water Reducers Containing Carboxylic Acid and Their Cement Dispersion Properties(III) (카르본산계 고성능감수제의 제조 및 그들의 시멘트 분산특성(III))

  • 김원기;황재현;김우성;김영진;강인규
    • Magazine of the Korea Concrete Institute
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    • v.8 no.4
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    • pp.161-169
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    • 1996
  • Styrene-maleic anhydride copolymers with different composition (1:1SMA. 5:1SMA) were synthesized and further reacted with sulfuric acid to obtain water soluble copolymers (1:1SSMA, 5:1SSM.4). In the flow experiments of cement mortar mixed with copolymers, 5:1SSMA showed higher fluidity than 1:1SSMA. The cement mortar mixed with 1% 5:1SSMA maintained 95% of original flow after 60 min. On the other hand, the compressive strength of the hardened cement mortars containing 0.5% copolymers after 28 days curing was also examined. The compressive strength of hardened cement mortar containing 5:1SSMA was increased up to 41% compared to the plain while 1:1SSMA was increased up to 29%. As the results, the 5:1SSMA used in this study are greatly expected as a new high range water reducers for the concrete.

Effects of differently hardened brass foil laminate on the electromechanical property of externally laminated CC tapes

  • Bautista, Zhierwinjay;Shin, Hyung-Seop;Mean, Byoung Jean;Lee, Jae-Hun
    • Progress in Superconductivity and Cryogenics
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    • v.18 no.4
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    • pp.21-24
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    • 2016
  • The mechanical properties of REBCO coated conductor (CC) wires under uniaxial tension are largely determined by the thick component layers in the architecture, namely, the substrate and the stabilizer or even the reinforcement layer. Depending on device applications of the CC tapes, it is necessary to reinforce thin metallic foils externally to one-side or both sides of the CC tapes. Due to the external reinforcement of brass foils, it was found that this could increase the reversible strain limit from the Cu-stabilized CC tapes. In this study, the effects of differently hardened brass foil laminate on the electromechanical property of CC tapes were investigated under uniaxial tension loading. The tensile strain dependence of the critical current ($I_c$) was measured at 77 K and self-field. Depending on whether the $I_c$ of CC tapes were measured during loading or after unloading, a reversible strain (or stress) limit could be determined, respectively. The both-sides of the Cu-stabilized CC tapes were laminated with brass foils with different hardness, namely 1/4H, 1H and EH. From the obtained results, it showed that the yield strength of the brass laminated CC tapes with EH brass foil laminate was comparable to the one of the Cu-stabilized CC tape due to its large yield strength even though its large volume fraction. It was found that the brass foil with different hardness was mainly sensitive on the stress dependence of $I_c$, but not on the strain sensitivity due to the residual strain induced in the laminated CC tapes during unloading.

A Study on the Properties of High Performance Concrete Using CSA Expansive Additives and Inorganic Admixtures (CSA계 팽창재 및 무기질 혼화재를 이용한 고성능 콘크리트의 특성에 관한 연구)

  • Han, Cheon-Goo;Bahn, Ho-Yong;Jun, Byung-Chea;Hong, Sang-Hee
    • Magazine of the Korea Concrete Institute
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    • v.11 no.1
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    • pp.141-148
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    • 1999
  • Recently, high performance concrete developed has a good quality at fresh and hardened state, but high binder contents results in spending much money on manufacturing and many cracks by drying and autogenous shrinkage, Therefore, in this paper, not only prevention of cracks caused by drying and autogenous shrinkage, but improvement of quality and accomplishment of economy by applying F.A(fly ash), S.F(silica fume) and CSA(calcium sulfa aluminate) expansive additives as an inorganic admixtures in W/B 35% are discussed. According to the experimental results, when 5% of CSA expansive additives and 15:5(F.A:S.F)are replaced at unit cement content, high performance concrete with both good fluidity at fresh state and high compressive strength, compensation of drying and autogenous shrinkage at hardened state are accomplished.

Effects of Gas Composition on the Characteristics of Surface Layers Produced on AISI316L Stainless Steel during Low Temperature Plasma Nitriding after Low Temperature Plasma Carburizing (AISI 316L stainless steel에 저온 플라즈마 침탄 및 질화처리 시가스조성이 표면특성에 미치는 영향)

  • Lee, In-Sup;Ahn, Yong-Sik
    • Journal of the Korean institute of surface engineering
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    • v.42 no.3
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    • pp.116-121
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    • 2009
  • The 2-step low temperature plasma processes (the combined carburizing and post-nitriding) offer the increase of both surface hardness and thickness of hardened layer and corrosion resistance than the individually processed low temperature nitriding and low temperature carburizing techniques. The 2-step low temperature plasma processes were carried out for improving both the surface hardness and corrosion resistance of AISI 316L stainless steel. The influence of gas compositions on the surface properties during nitriding step were investigated. The expanded austenite (${\gamma}_N$) was formed on all of the treated surface. The thickness of ${\gamma}_N$ and concentration of N on the surface increased with increasing both nitrogen gas and Ar gas levels in the atmosphere. The thickness of ${\gamma}_N$ increased up to about $20{\mu}m$ and the thickness of entire hardened layer was determined to be about $40{\mu}m$. The surface hardness was independent of nitrogen and Ar gas contents and reached up to about 1200 $HV_{0.1}$ which is about 5 times higher than that of untreated sample (250 $HV_{0.1}$). The corrosion resistance in 2-step low temperature plasma processed austenitic stainless steels was also much enhanced than that in the untreated austenitic stainless steels due to a high concentration of N on the surface.

Study on ECC Tensile Behavior due to Constrained Drying Shrinkage (구속된 건조수축에 따른 ECC의 인장거동에 관한 연구)

  • Lee, Do-Keun;Lee, Kyoung-Chan;Lee, Chi-Dong;Shin, Kyung-Joon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.367-374
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    • 2019
  • Drying shrinkage in the hardened cement is known to change in volume by decreasing the moisture content in the hardened body, and it is known that the higher the W / C and the higher the content of the paste, the larger the drying shrinkage. In the case of ECC, more drying shrinkage occurs compared to concrete, since it does not contain coarse aggregate. Since ECC is an important material for tensile performance, the effect of restrained tensile stress on mechanical tensile behavior should be considered. The purpose of this study is to analyze the effect of stress caused by restraint on the tensile behavior of ECC. The mechanical properties of the specimens were tested by uniaxial tension tests with different restraints. As a result, the difference of tensile behavior according to restraint stress was observed and the cause was analyzed.

A Study on the Structure Analysis Optimization of Die Cam Drive Considering the Thin Plate Hardening (박판판재 경화를 고려한 다이 캠 드라이브의 구조해석 최적화에 대한연구)

  • Lee, Jong-Bae;Kim, Seon-Sam;Woo, Chang-Ki
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.9
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    • pp.5769-5777
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    • 2015
  • According to the forming or bending deformation in the press die, the thin plate occurs a work-hardening, the sheet hardening and cam unit's deformation causes incomplete forming during the cam molding process by the reacting spring forces. This study treated the input parameters of the stress and strain as given properties and also used Cam forming pressure considering the sheet hardening in the forming process of the aluminum sheet. The Hyperstudy are operated be linked with the Abaqus of the finite element analysis tool and the shape of Cam were carried out with non-linear shape optimization analysis. As a result removing the deformation of plate, the cam shape were optimized under conditions reduced deformation, having a minimum stress range and the minimum deformation. Therefore, a stress-strain curve and a normal distribution of stress-thickness can be obtained and optimization could be obtained for the shape of the stress and strain on the die plate hardened cam considering the thickness and reaction force of gas spring as iteration process.

Preliminary Study on Development of High Strength Cement Composites at 2,000kg/㎥ of Specific Weight (단위중량 2,000kg/㎥급 고강도 시멘트 복합체 개발을 위한 기초연구)

  • Jeong, Yeon-Ung;Lim, Gwi-Hwan;Kang, Yong-Hak;Jung, Sang-hwa;Kim, Joo-Hyung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.4
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    • pp.562-570
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    • 2020
  • This study explores manufacturing technology and basic properties of high strength cement composites at 2,000kg/㎥ of specific weight. It is suggested that lightweight-high strength cement composites can be produced by substituting silica sand in ulta-high performance concrete mixture with lightweight materials such as solid bubbles and lightweight fine aggregates. The 28-day compressive strengths of cement composites with solid bubbles were from 116MPa to 141MPa at below 2.0g/㎤ of unit density while the cement composites with lightweight aggregates possessed lower compressive strength and higher unit density. The specific weight calculated from mixture proportions did not have significant difference with unit density of hardened cement composites, indicating that unit density of hardened cement composites can be estimated from the specific weight in mixture proportions.

Performance of self-compacting geopolymer concrete with and without GGBFS and steel fiber

  • Al-Rawi, Saad;Taysi, Nildem
    • Advances in concrete construction
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    • v.6 no.4
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    • pp.323-344
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    • 2018
  • The study herein reports the impact of Steel Fiber (SF) and Ground Granulated Blast Furnaces slag (GGBFS) content on the fresh and hardened properties of fly ash (FA) based Self-Compacting Geopolymer Concrete (SCGC). Two series of self-compacting geopolymer concrete (SCGC) were formulated with a constant binder content of $450kg/m^3$ and at an alkaline-to-binder (a/b) ratio of 0.50. Fly ash (FA) was substituted with GGBFS with the replacement levels being 0%, 25%, 50%, 75%, and 100% by weight in each SCGC series. Steel fiber (SF) wasn't employed in the assembly of the initial concrete series whereas, within the second concrete series, an SF combination was achieved by a constant additional level of 1% by volume. Fresh properties of mixtures were through an experiment investigated in terms of slump flow diameter, T50 slump flow time, V-funnel flow time, and L-box height ratio. Moreover, the mechanical performance of the SCGCs was evaluated in terms of compressive strength, splitting tensile strength, and fracture toughness. Furthermore, a statistical analysis was applied in order to judge the importance of the experimental parameters, like GGBFS and SF contents. The experimental results indicated that the incorporation of SF had no vital impact on the fresh characteristics of the SCGC mixtures whereas GGBFS aggravated them. However, the incorporation of GGBFS was considerably improved the mechanical properties of SCGCs. Moreover, the incorporation of SF with the total different quantity of GGBFS replacement has considerably increased the mechanical properties of SCGCs, by close to (65%) for the splitting strength and (200%) for compressive strength.