• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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• pp.343-348
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• 2000

The term‘High Speed Machining’has been used for many years to describe end milling with small diameter tools at high rotational speeds. typically 10,000 - 100,000 rpm. The process was applied in the aerospace industry for the machining of light alloys, notably aluminium. In recent years, however, the mold and die industry has begun to use the technology for the production of components, including those manufactured from hardened tool steels. And the end-mill is an important tool in the milling process. A typical examples for the end mill is the milling of pocket and slot in which a lot of material is removed from the workpiece. Therefore the proper selection of cutting parameters for end milling is one of the important factors affecting the cutting cost. The one of the advantages of HSM is cutting thin-wall part of light alloy like Al (thinkness about 0.3mm). In this paper, firstly, we study characteristics of HSM, and then, we choose the optimal parameters(cutting forces) and investigate various machining strategies to cut thin-wall part by experiment.

• 한국정밀공학회지
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• 제13권12호
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• pp.151-157
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• 1996

The tool condition monitoring is one of the most important aspects to improve productivity and quality of workpiece. In this study, the wear of ceramic tool (A1$_{2}$0$_{3}$-TiC Series) cutting the hardened die material(SKD11) was investigated. Flank wear was more dominant than crater wear. Therefore the modeling of cutting force related to flank wear has been performed. The cutting force model was construct- ed by an assumption that the stress distribution on the tool face is affected by tool wear. The relationship between characteristics as cutting force and tool wear can be suggested by machining parameters depending on cutting conditions. Experiments were performed under the various cutting conditions to ensure the validity of force models. The theoretical predictions on the flank wear are approximately in good agreement with experimental results.

• Design & Manufacturing
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• 제11권2호
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• pp.51-56
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• 2017

Nitinol, a shape memory alloy (SMA), is manufactured from titanium and nickel and it used in various fields such as electrical applications, micro sensors. It is also recommended as a material in medical for implant because it has excellent organic compatibility. Nitinol is intended to be inserted into the human body, products require a high-quality surface and low residual stress. To overcome this problems, explore electrolyte polishing (EP) is being explored that may be appropriate for use with nitinol. EP is a particularly useful machining method because, as a non contact machining method, it produces neither machining heat nor internal stress in the machined materials. Sandpaper polishing is also useful machining method because, as a contact machining method, it can easily good surface roughness in the machined materials. The electrolyte polishing (EP) process has an effect of improving the surface roughness as well as the film polishing process, but has a characteristic that the residual stress is hardly generated because the work hardened layer is not formed on the processed surface. The sandpaper polishing process has the effect of improving the surface roughness but the residual stress remains in the surface. We experimented with three conditions of polishing process. First condition is the conventional polishing. Second condition is the electrochemical polishing(EP). And Last condition is a mixing process with the conventional polishing and the EP. Surface roughness and residual stress of the nitinol before a polishing process were $0.474{\mu}mRa$, -45.38MPa. Surface roughness and residual stress of the nitinol after mixing process of the conventional polishing and the EP were $1.071{\mu}mRa$, -143.157MPa. Surface roughness and residual stress of the nitinol after conventional polishing were $0.385{\mu}mRa$ and -205.15MPa. Surface roughness and residual stress of sandpaper and EP nitinol were $1.071{\mu}mRa$, -143.157MPa. The result shows that the EP process is a residual stress free process that eliminates the residual stress on the surface while eliminating the deformed layer remaining on the surface through composite surface machining rather than single surface machining. The EP process can be used for biomaterials such as nitinol and be applied to polishing of wafers and various fields.

• 구강회복응용과학지
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• 제36권2호
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• pp.61-69
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• 2020

목적: 하악 제2소구치와 제2대구치를 지대치로 한 지르코니아 고정성 국소의치에서 지대치 간 거리가 파절저항성에 미치는 영향을 조사하였다. 연구 재료 및 방법: Cameleon S zirconia block과 Luxen S2 zirconia block으로 각 재료별 지대치 간 거리를 달리 하여 CS군과 S2군으로 나누어 표기하였으며, 소결된 지르코니아 고정성 국소의치를 임시접착시멘트를 이용하여 에폭시 레진 다이에 합착하였다. 이후, 가공치 교합면에 직경 6 mm 강철구를 위치시켜 로드셀 5.0 kN의 universal testing machine에서 크로스 헤드 속도 1.0 mm/min로 압력을 가하여 파절저항성을 측정하였다. 결과: 지르코니아 고정성 국소의치의 파절저항성은 지대치 간 거리에 큰 영향을 받지 않았다. CS군에서 지대치 간 거리가 15 mm인 경우가 13 mm와 17 mm인 경우보다 파절저항성이 유의하게 높았다(P < 0.05). S2군에서는 파절저항성이 세 군 간에 유의한 차이가 없었다(P > 0.05). 결론: 하악 제2소구치와 제2대구치를 지대치로 한 지르코니아 고정성 국소의치에서 지대치 간 거리는 지르코니아의 종류에 따라 파절저항성에 영향을 줄 수 있다.