• Title/Summary/Keyword: hard rock boring

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A Case Study on Penetrating Hard Rock with Alternative Methods of Shield TBM for Weathered Layer in Subway Construction (지하철공사에서 풍화대용 쉴드 TBM의 경암 구간 굴진 시 대체공법에 대한 사례연구)

  • Park, Hyung-Keun;Ko, Won Keun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.6D
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    • pp.623-629
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    • 2010
  • Recently, the Shield TBM (Tunnel Boring Machine) construction method is used gradually to increase at the Tunnel Constructin site. However the design and application of the Shield TBM were carried out without sufficient investigation of the ground conditions in the construction site. Due to insufficient understanding to the corresponding equipment is frequently occurring unexpected construction cost and extension of a construction period. The most suitable alternative construction method was determined by analyzing tunneling rate, duration, construction cost of shield machine and tunneling data of alternative method. The result of the case study is suggested as follows. First, the accurate soil exploration on the construction site should be preceded to prevent from tunneling stoppage and schedule delay. Second, the most suitable selection of the shield machine to the ground conditions of the construction site should be executed based on the investigation. Third, the best alternative method for boring of hard rock section is 'hard rock blasting after open cut and cover method'.

A Study on the Operation Development Method through the Application Result TBM Tunneling in the Bard Rock (암반터널에서의 TBM 공법 적용 사례 분석을 통한 운영 개선 방안)

  • Song, Young-Sun;Choi, Jae-Jin;Park, Hong-Tae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.4
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    • pp.1050-1058
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    • 2008
  • The application of TBM tunneling has been progressively increased since the first entrance into Korea in 1985. In order to an apprehension and operation development of TBM method which has excellent boring in hard rock tunnel, this study has analyzed mutual relation of lose time and TBM boring from actual construction result TBM tunneling. This study compared an analyzed result with TBM tunnelling construction results of Korea, America, Japan, analyzed a primary factor of TBM boring effect and suggested operation development method from the analyzed results. accordingly this study can be used an index when similar construction apply TBM method to planning steps.

Rock Mass Classification of Tertiary Unconsolidated Sedimentary Rocks In Pohang Area (포항지역 신생대 제3기 미고결 퇴적층의 암반분류)

  • Kim, Sung-Wook;Choi, Eun-Kyeong;Lee, Yung-Hee
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.999-1008
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    • 2009
  • A series of sedimentary rocks which are formed in the Tertiary are distributed around Samcheok(Samcheok-Pukpyoung basin), Younghae(Younghae basin), Pohang(Pohang basin), Gyeongju(Yangnam basin), Ulsan(Ulsan basin), Jeju(Seogyuipo formation) in the southern region of the Korean Peninsula. This study concerned with geological, geophysical, geotechnical properties of the unconsolidated rocks in the Pohang area. A consolidated rocks are classified as hard rock - soft rock - weathered rock - residual soil follows in degree of weathering. But unconsolidated rocks has soil properties as well as rock's at the same time. The results of field excursion, boring, borehole-logging, rock testing, geophysical survey, laboratory test are soft rock range, but the durability of the rock until the residual soil from the weathered rock. We accomplished the rock mass classification of the unconsolidated rocks.

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Design and optimization of layout patterns for rock TBM cutterheads

  • Ebrahim Farrokh
    • Geomechanics and Engineering
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    • v.38 no.2
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    • pp.179-189
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    • 2024
  • This paper presents a geomechanical framework for designing and optimizing layout patterns of cutterheads for rock Tunnel Boring Machines (TBMs), aiming to enhance their engineering performance. By examining the forces and moments exerted by rock, the study addresses geometric constraints associated with cutter boxes in key regions of the cutterhead, including the center, face, and gage areas, as well as the three-dimensional effects of cutterhead curvature on the geometric constraints of the back of the cutter boxes in the gage area. Novel formulas are proposed for determining the center points of cutter boxes and calculating both the minimum angular spacing and distance spacing between consecutive cutter boxes along a spiral path. The paper outlines an optimized layout design process for four cutterhead configurations: random, random paired, radial, and double spiral designs. Examples are provided to illustrate the results of applying these designs. The findings underscore the efficacy of the proposed methods in achieving a uniform and symmetrical distribution of cutters and buckets on the cutterhead surface. This approach effectively eliminates boundary overlap and minimizes unbalanced forces and moments. From a geomechanical standpoint, this framework offers a robust strategy for enhancing the performance and reliability of TBM cutterheads in rock tunneling operations.

A Study on the Operation Development Method through the Application Results Large-Diameter Tunnel (대구경 터널공법 적용 사례분석을 통한 운영 개선방안)

  • Lee, Yang Kyu
    • Journal of the Society of Disaster Information
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    • v.8 no.2
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    • pp.108-118
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    • 2012
  • The application of TBM tunneling has been progressively increased since the first entrance into korea in 1985. In order to an apprehension and operation development of TBM method which has excellent boring in hard rock tunnel, this study has analyzed mutual relation of lose time and TBM boring from actual construction results TBM tunneling. This study compared this analyzed results with TBM tunnelling construction results of korea, america, japan, analyzed a primary factor of TBM boring effect and suggested operation development method from the analyzed results. accordingly this study can be used an index when contract apply TBM method to planning steps.

Analysis and Assessment of Tunnel Boring Machine Performance in Hard Rock (경암반에서 TBM 굴진 해석 및 평가)

  • 배규진;이용수;홍성완;박홍조
    • Tunnel and Underground Space
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    • v.4 no.2
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    • pp.144-155
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    • 1994
  • This research is designed to assess current achievement levels for mechanized excavation systems in Korea adn suggest the model predictive of TBM performance using statistical approaches. A test section in the TBM construction sites is selected to measure and analyze TBM performance. The field records including operating data, time allocation into downtime catagories, and machine design are analyzed on a shift basis. There are a total of 240 shifts, with most days operating two shifts per day. Examples of the probability density functions produced from the test section are presented and discussed. Relationships between TBM penetration rate and rock physical properties are investigated and the empirical equations for TBM performance prediction are also assessed with the field data.

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Estimation of the excavation damage zone in TBM tunnel using large deformation FE analysis

  • Kim, Dohyun;Jeong, Sangseom
    • Geomechanics and Engineering
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    • v.24 no.4
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    • pp.323-335
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    • 2021
  • This paper aims to estimate the range of the excavation damaged zone (EDZ) formation caused by the tunnel boring machine (TBM) advancement through dynamic three-dimensional large deformation finite element analysis. Large deformation analysis based on Coupled Eulerian-Lagrangian (CEL) analysis is used to accurately simulate the behavior during TBM excavation. The analysis model is verified based on numerous test results reported in the literature. The range of the formed EDZ will be suggested as a boundary under various conditions - different tunnel diameter, tunnel depth, and rock type. Moreover, evaluation of the integrity of the tunnel structure during excavation has been carried out. Based on the numerical results, the apparent boundary of the EDZ is shown to within the range of 0.7D (D: tunnel diameter) around the excavation surface. Through series of numerical computation, it is clear that for the rock of with higher rock mass rating (RMR) grade (close to 1st grade), the EDZ around the tunnel tends to increase. The size of the EDZ is found to be direct proportional to the tunnel diameter, whereas the depth of the tunnel is inversely proportional to the magnitude of the EDZ. However, the relationship between the formation of the EDZ and the stability of the tunnel was not found to be consistent. In case where the TBM excavation is carried out in hard rock or rock under high confinement (excavation under greater depth), large range of the EDZ may be formed, but less strain occurs along the excavation surface during excavation and is found to be more stable.

A Case Study on Design and Consruction for Cut Slope in Pa-ju Local Industrial Complex (파주 지방산업단지 대절토사면 설계 및 시공사례)

  • Lee, Jong-Ku;Kwon, Min-Seok;Paik, Young-Shik
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.10a
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    • pp.210-220
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    • 2005
  • We have analyzed the stability for cut-slopes at main street 3-2 line section in Pa-ju local industrial complex. After studying an additional boring test, laboratory test and face mapping etc., we have determined the extent of reinforcement, slope inclinations and soil strength parameter from the analysis of test results. After changing the inclination of slopes for ground limit and carrying out the analysis of slope stability, we applied the Mass Nailing Method to the site because of need for reinforcement to soil and weathered rock slopes. In slope for soft and hard rock sections, we also reinforced the sections that are difficult to obtain the safety without reinforcement in alteration zone.

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Estimation of the zone of excavation disturbance around tunnels, using resistivity and acoustic tomography

  • Suzuki Koichi;Nakata Eiji;Minami Masayuki;Hibino Etsuhisa;Tani Tomonori;Sakakibara Jyunichi;Yamada Naouki
    • Geophysics and Geophysical Exploration
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    • v.7 no.1
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    • pp.62-69
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    • 2004
  • The objective of this study is to estimate the distribution of a zone disturbed by excavation (EDZ) around tunnels that have been excavated at about 500 m depth in pre-Tertiary hard sedimentary rock. One of the most important tasks is to evaluate changes in the dynamic stability and permeability of the rock around the tunnels, by investigating the properties of the rock after the excavation. We performed resistivity and acoustic tomography using two boreholes, 5 m in length, drilled horizontally from the wall of a tunnel in pre-Tertiary hard conglomerate. By these methods, we detected a low-resistivity and low-velocity zone 1 m in thickness around the wall of the tunnel. The resulting profiles were verified by permeability and evaporation tests performed at the same boreholes. This anomalous zone matched a high-permeability zone caused by open fractures. Next, we performed resistivity monitoring along annular survey lines in a tunnel excavated in pre-Tertiary hard shale by a tunnel-boring machine (TBM). We detected anomalous zones in 2D resistivity profiles surrounding the tunnel. A low-resistivity zone 1 m in thickness was detected around the tunnel when one year had passed after the excavation. However, two years later, the resistivity around the tunnel had increased in a portion, about 30 cm in thickness, of this zone. To investigate this change, we studied the relationship between groundwater flow from the surroundings and evaporation from the wall around the tunnel. These features were verified by the relationship between the resistivity and porosity of rocks obtained by laboratory tests on core samples. Furthermore, the profiles matched well with highly permeable zones detected by permeability and evaporation tests at a horizontal borehole drilled near the survey line. We conclude that the anomalous zones in these profiles indicate the EDZ around the tunnel.