• 동력기계공학회지
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• 제13권5호
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• pp.89-94
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• 2009

In this work, the optimal process has been designed by $L_9(3^4)$ orthogonal array and analysis of variance(ANOVA) for thermal-sprayed Ni-based hard coating. Ni-based hard coatings were fabricated by flame spray process on steel substrate. Then, the hardness test and observation of microstructure of the coatings were performed. The results of hardness test were analyzed by ANOVA. The ANOVA results demonstrated that the acetylene gas flow had the greatest effect on hardness of the coatings. The oxygen gas flow was found to have a neglecting effect. From these results, the optimal combination of the flame spray parameters could be predicted. The calculated hardness of the coatings by ANOVA was found to lie close to that of confirmation experimental result. Thus, it was considered that design of experiments design using orthogonal array and ANOVA was useful to determine optimal process of thermal-sprayed Ni-based hard coating.

• 한국표면공학회지
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• 제40권4호
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• pp.170-174
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• 2007

High Velocity Oxygen Fuel (HVOF) thermal spray coating of nano size WC-Co powder (nWC-Co) has been studied as one of the most promising candidate for the possible replacement of the traditional hard plating in some area which causes environmental and health problems. nWC-Co powder was coated on Inconel 718 substrates by HVOF technique. The optimal coating process obtained from the best surface properties such as hardness and porosity is the process of oxygen flow rate (FR) 38 FMR, hydrogen FR 57 FMR and feed rate 35 g/min at spray distance 6 inch for both surface temperature $25^{\circ}C\;and\;500^{\circ}C$. In coating process a small portion of hard WC decomposes to less hard $W_2C$, W and C at the temperature higher than its decomposition temperature $1,250^{\circ}C$ resulting in hardness decrease and porosity increase. Friction coefficient increases with increasing coating surface temperature from 0.55-0.64 at $25^{\circ}C$ to 0.65-0.76 at $500^{\circ}C$ due to the increase of adhesion between coating and counter sliding surface. Hardness of nWC-Co is higher or comparable to those of other hard coatings, such as $Al_2O_3,\;Cr,\;Cr_2O_3$ and HVOF Tribaloy 400 (T400). This shows that nWC-Co is recommendable for durability improvement coating on machine components such as high speed spindle.

• 한국산학기술학회논문지
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• 제10권7호
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• pp.1635-1641
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• 2009

하드코팅에 의해 광변색과 경성의 성질을 갖는 플라스틱 렌즈를 제조하고, 그것들의 광학적 성질과 표면 특성을 평가하였다. 무색 상태의 자외선 스펙트럼과 유색 상태의 가시광선 스펙트럼에서 광변색 효과를 관찰할 수 있었다. 광변색 렌즈의 가시광선 투과율은 무색 상태에서 83.44%(검정)에서 87.15%(청)였으며, 유색 상태에서 71.10%(적)에서 79.98%(황)이었다. 적색 광변색 렌즈는 다른 렌즈에 비해 광학 밀도(${\Delta}$OD)와 색차(${\Delta}$$E^{\ast}_\;{ab}$)가 컸다. 하드코팅을 적용한 광변색 렌즈는 부착성, 내온수성, 내약품성 및 표면 현상이 우수하였으며, 또한 경도와 내마모성은 무코팅 렌즈에 비하여 증가하였다. 따라서 이와 같은 코팅 시스템으로 광변색과 하드코팅 성질과 같은 기능성을 안경렌즈에 부여할 수 있었다.

• 한국공작기계학회논문집
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• 제15권1호
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• pp.49-55
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• 2006

The effect of coating temperature with regard to surface properties of TiN-coated layer on hard metal(WC-Co) are experimentally investigated. Hardness, surface roughness, TiN coating thickness and adsorption force were measured in order to evaluate the effect of coating temperature. The two-way ANOVA method is used in order to evaluate the experimental data. In AIP processing, It is concluded that the furnace temperature in the range of $400^{\circ}C\~500^{\circ}C$ affected to a little increasing the number of production with the coating temperature.

• 한국표면공학회지
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• 제40권4호
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• pp.159-164
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• 2007

Transparent aluminum oxide films were deposited on polycarbonate (PC) substrates by inductively coupled plasma (ICP) assisted reactive sputtering. the oxygen flow rate was regulated by controlling the target voltage with a proportional integrate derivative controller. The PC substrate was treated with plasma prior to the deposition in order to the enhance the adhesive strength of the $Al_2O_3$ film. The characteristics of hardness, structure, density, transmittance, deposition rate, surface roughness and residual stress were investigated to estimate the possibility for the hard coating.

• 한국표면공학회지
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• 제39권6호
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• pp.295-301
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• 2006

Hard chrome plating has been used in surface hard coating over 50 years both for applying hard coating and re-building of worn components. Hard chrome plating solution and mist pollute environment with very toxic $Cr^{6+}$(hex-Cr) known as carcinogen which causes lung cancer, High velocity oxy-fuel (HVOF) thermal spray coatings of WC base cermet and Co-alloy powders are the most promising candidates for the replacement of the traditional hard chrome plating. Surface properties, wear, and friction behaviors of micron size Co-alloy (T800) and micron size WC-l2Co (WC-Co) have been studied for the application as hard coatings. The temperature dependence of wear and friction behaviors of T800 and WC-Co have been investigated at the temperature of $25^{\circ}C$ and $538^{\circ}C$ for the application to high speed spindle.

• 한국안광학회지
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• 제13권1호
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• pp.37-42
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• 2008

목적: 플라스틱 렌즈에 착색이 가능한 하드코팅을 실시하고, 이 코팅의 분광 및 표면 특성을 평가하는데 있다. 방법: 코팅은 TEOS, MTMS과 GPTS를 이용한 졸-겔법으로 실시하였다. 코팅의 광학적 그리고 구조적 특성을 주사 전자현미경, 라만분광, 적외선분광 및 자외선/가시광선분광으로 조사하였다. 결과: 이 코팅의 착색성은 일반적인 하드코팅에 비해 2배 높았다. 착색 가능한 하드코팅이 적용된 렌즈의 부착성, 내마모성, 내온수성 및 내약품성은 우수하였다. 연필 경도는 5H였으며, 코팅의 표면은 매끄럽고 균일하였다. 결론: 플라스틱 렌즈에 이 코팅 시스템의 적용으로 착색이 가능한 단단하고 안정된 표면을 부여할 수 있었다.

• Journal of Welding and Joining
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• 제14권3호
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• pp.66-74
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• 1996

In this study, friction and wear properties of flame sprayed specimens and hard Cr plating specimens were tested, and their properties were compared each other in dry and lubrication condition. Ni-Cr powder and steel powder were used as the spray powder and sprayed on the steel(S45C) substrate by flame sprayed method. Each wear surface was observed with SEM after friction and wear test. The friction coefficient of the as-forged steel specimens was the highest among surface treatment specimens, and the other specimens appeared in order as follows ; hard Cr-plating specimens, Ni-Cr powder sprayed specimens, steel powder sprayed specimens. Comparing the wear volumes in dry condition, as forged steel specimens appeared the greatest wear volume, and the other specimens appeared wear volume in order as follows ; Ni-Cr powder sprayed specimens, steel powder sprayed specimens, hard Cr plating specimens. In friction and wear test, the hard Cr plating specimens were worn by the abrasive phenomenon, involving the cracks. The wear volume of steel powder sprayed specimens was lower than that of Ni-Cr powder sprayed specimens. Comparing the tensile strength of both sprayed coating layers, the steel powder sprayed coating layer was better than Ni-Cr powder sprayed coating layer.

• 반도체디스플레이기술학회지
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• 제16권3호
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• pp.87-92
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• 2017

Poly(urethane acrylate) siloxane oligomers with Interpenetrating polymer networked nanoparticles were prepared to synthesize hard coating solution by reaction with isophorone diisocyanate(IPDI) of 1, 2, 3, 4 phr. The structures and molecular weights of the synthesized solutions were characterized by IR spectroscopy and gel permeation chromatography, respectively. In the cross-cut test for the adhesion, all the solutions showed good adhesion of 5B regardless of the content of IPDI and film thickness. The addition of 1 phr IPDI resulted in the best pencil hardness. The IPDI combined siloxane hard coating solution showed more flexibility than the siloxane solution. These results will yield the improvement in the siloxane solution using for plastic display plate.

• Korean Chemical Engineering Research
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• 제53권6호
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• pp.762-769
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• 2015

직경 2~3 nm 크기를 갖는 이산화티탄 나노입자가 산성 용액에서 titanium tetraisopropoxide(TTIP)의 가수분해 반응을 조절함에 의해 합성되었다. 생성된 이산화티탄 나노입자를 졸-겔법에 의해 3-glycidoxypropyl trimethoxysilane(GPTMS)과 반응시킴에 의해 유-무기 혼성 코팅 용액이 제조되었다. 그 후 코팅 용액을 기재인 polycarbonate(PC) 시트 위에 스핀 코팅시키고, $120^{\circ}C$에서 열경화 시켜 고굴절률 하드코팅 도막이 제조되었다. 코팅 도막은 가시광선 영역에서 90%의 높은 광학적 투과율을 보였으며 2H의 연필경도를 나타내었다. 또한 코팅 용액 내의 이산화티탄 나노입자의 함량이 4%에서 25%로 증가됨에 따라 코팅 필름의 굴절률은 633 nm 파장에서 1.502로부터 1.584로 향상되었다.