• Title/Summary/Keyword: hard Coating

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The Effect of Processing Parameters on the Mechanical Properties of TiN Films by the Pulsed DC PACVD (펄스형 DC PACVD 법에의해 미치는 공정인자의 영향)

  • 김진관;변응선;백운승;이구현;제창웅;윤재홍;이상로
    • Journal of the Korean institute of surface engineering
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    • v.30 no.5
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    • pp.298-309
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    • 1997
  • Hard Tin coating on tool steel substrate were prepared using the pulsed PACVE. An orthogonal experimental design was employed to find the best deposition conditions for TiN coating and to systematically understand the effect of processing parameters. The small size Taguchi matrix called the L16 was used for experiment and ANOVA(ANalysis of VAriance) was followed to study the effect of main parameters on hardness and adhesion TiN coatings. In conclusion, pulse on/off time ratio and pulsing frequency were the major deposition parameters to determine hardness and adhesion of TiN coating in the pulsed DC PACVE process. (200) preferred orientation, columnar growth and dome-shaped surface morphology of the TiN films gave rise to a high hardness and a good adhesion to the substrates.

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FE ANALYSIS OF INTERFACIAL BEHAVIOR OF COLD FORGING TOOL COATED BY HARD FILM

  • HAYAKAWA Kunio
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.18-21
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    • 2003
  • A behavior of interface of cold forging tool coated by hard film is analyzed by FEM. The indentation of a hemispherical tool of SUJ2 in JIS coated by electroplated coating of chromium into a cylindrical workpiece of S25C in JIS is performed. The proposed constitutive equations are implemented by the non-linear springs model at the interface. Calculated results show that the maximum interfacial normal displacement is observed at an immediately forward from the lip of the indentation, whereas maximum interfacial tangential displacement is at the immediately backward of the lip of the indentation.

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Tribological Characteristics of Soft/Hard Coating for High-Speed Rotating Machine Elements (고속회전 하는 정밀부품을 위한 연질/경질 코팅의 트라이볼로지적 특성에 관한 연구)

  • 오진규;정구현;김대은;유제환;김형채
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.393-397
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    • 2003
  • Recently, rotating elements which use mechanical and electrical systems have been utilized for high speed and accuracy to increase the performance. The most important thing to get a more reliable system is to understand the friction, wear and characteristics which has an effect on various coated surfaces. In this study, the tribologicali characteristics of various soft/hard materials were investigated by using a custom-built pin-on-reciprocator tester From the experimental results, it was found that the friction coefficients of the soft material coated surfaces were lower under various normal loads due to trier self-lubricating ability and material transfer to the counter surface.

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Determination of winding diameter based on bending strain analysis for REBCO coated conductor tapes

  • Leon, M.B. De;Dedicatoria, M.J.;Shin, H.S.
    • Progress in Superconductivity and Cryogenics
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    • v.14 no.2
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    • pp.8-11
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    • 2012
  • In order to recognize the allowable bending diameter in coils, the strain as function of diameters is evaluated. The irreversible strain limits of $I_c$ in the easy and hard bending modes were measured. Strains were calculated at the coating film in the easy bending and at outer edge or inner edge in the hard bending of the CC tape, respectively. The tape geometry subjected to bending procedures is considered from the current industrial spool winding operation. Through the linear superposition of strain induced in different bending modes regarding the expressions, the appropriate design for critical bending diameter is suggested. Results proved that the existence of buckling resulting from bending in hard direction when applied strain exceeded 0.6% is possible. The depicted results showed that the strain limit as a viable parameter should be considered for future purposes.

Synthesis and Properties of Coating Agents for Automobile Parts Using Water-born Polyurethane, Polysiloxane, and UHMWPP Powder (수분산 폴리우레탄, 폴리실록산, UHMWPP 분말을 이용하여 제조한 자동차 부품용 코팅제 합성 및 물성 연구)

  • Yong-Sung Kim;Sung-Jin Park;Young-hwan Kim;Hyejin Kim;Choong-Sun Lim;Bong-kuk Seo
    • Journal of Adhesion and Interface
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    • v.24 no.4
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    • pp.124-130
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    • 2023
  • For automotive coating agents that require little change in characteristics due to changes in external temperature, changes in noise characteristics due to changes in the external environment are very important. Therefore, soft polyurethane with excellent cold resistance, weather resistance, and abrasion resistance, and polysiloxane whose -OH terminated and side chains are modified with amines, are widely used. In this study, coating agents was prepared by adding water-born polyurethane, polysiloxane, ultra high molecular weight polypropylene (UHMWPP) powder, carbon black, and a matting agent to determine the effect of each resin component on noise. To study the effect of each resin component on noise, a coating agent was prepared by adding water-born polyurethane, polysiloxane, UHMWPP powder, carbon black, and a matting agent. The hard/soft segment ratio of water-born polyurethane, the main component of the coating, was 27.1%/72.9%, and the ratio of amino siloxanes to hydroxy-terminated polysiloxane was 2:7, which produced the least noise. The difference in friction coefficient was large when the friction body moves at high speed. When UHMWPP powder replaced SiO2, noise decreased and gloss also decreased.

Efficiency enhancement of spray QD solar cells

  • Park, Dasom;Lee, Wonseok;Jang, Jinwoong;Yim, Sanggyu
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.420.1-420.1
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    • 2016
  • Colloidal quantum dot (CQD) is emerging as a promising active material for next-generation solar cell applications because of its inexpensive and solution-processable characteristics as well as unique properties such as a tunable band-gap due to the quantum-size effect and multiple exciton generation. However, the most widely used spin-coating method for the formation of the quantum dot (QD) active layers is generally hard to be adopted for high productivity and large-area process. Instead, the spray-coating technique may potentially be utilized for high-throughput production of the CQD solar cells (CQDSCs) because it can be adapted to continuous process and large-area deposition on various substrates although the cell efficiency is still lower than that of the devices fabricated with spin-coating method. In this work, we observed that the subsequent treatment of two different ligands, halide ion and butanedithiol, on the lead sulfide (PbS) QD layer significantly enhanced the cell efficiency of the spray CQDSCs. The maximum power conversion efficiency was 5.3%, comparable to that of the spin-coating CQDSCs.

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