• Title/Summary/Keyword: halogen-free

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A Study on the Preparation of Powder Coatings Containing Halogen-Free Flame Retardant and Fire Safety (Halogen-Free 난연제를 포함하는 파우더 코팅소재 제조 및 화재안전성 연구)

  • Lee, Soon-Hong;Chung, Hwa-Young;Kim, Dae-In;Noh, Tae-Joon
    • Journal of the Korean Society of Safety
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    • v.26 no.4
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    • pp.47-58
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    • 2011
  • Halogen free intumescent flame retardants(IFRS), such as the mixture of melamine phosphate(MP) and char forming agents(pentaerythritol(PER), di-pentaerythritol(DiPER), tris(2-hydroxyethyl) isocyanurate(THEIC)), were prepared and characterized. Polypropylene(PP)/$IFR_S$ composites were also prepared in the presence of ethylene diamine phosphate(EDAP) as a synergist and used into flame retardant PP powder coatings. Thermoplastic PP powder coatings at 20 wt% flame retardant loading were manufactured by extruded and then mechanical cryogenic crushed to bring them in fine powder form. These intumescent flame retardant powder coatings($IFRPC_S$) were applied on mild steel surface for the purpose of protection and decorative. It is a process in which a $IFRPC_S$ particles coming in contact with the preheated mild steel surface melt and form a thin coating layer. The obtained MP flame retardant was analyzed by utilizing FTIR, solid-state $^{31}P$ NMR, ICP, EA and PSA. The mechanical properties as tensile strength, melt flow index(MFI) and the thermal property as TGA/DTA and the fire safety characteristics as limiting oxygen index(LOI), UL94 test, SEM were used to investigate the effect of $IFRPC_S$. The experimental results show that the presence of $IFR_S$ considerably enhanced the fire retardant performances as evidenced by the increase of LOI values 17.3 vol% and 32.6 vol% for original PP and $IFRPC_S$-3(PP/MP-DiPER/EDAP), respectively, and a reduction in total flaming combustion time(under 15 sec) in UL94 test of $IFRPC_S$. The prepared $IFRPC_S$-3 have good comprehensive properties with fire retardancy 3.2 mm UL94 V-0 level, LOI value 32.6%, tensile strength $247.3kg/cm^2$, surface roughness Ra $0.78{\mu}m$, showing a better application prospect. Through $IFRPC_S$-2(PP/MP-PER/EDAP) and $IFRPC_S$-3 a better flame retardancy than that of the $IFRPC_S$-1(PP/MP/EDAP) was investigated which was responsible for the formed more dense and compact char layer, improved synergy effect of MP and PER/DiPER.

Study on the Excellent Heat Resistance Organic-Inorganic Hybrid Flame Retardant (내열성이 우수한 유-무기 하이브리드 방염제에 관한 연구)

  • Cho, Kyeong-Rae;Lee, Sung-Eun;Lee, Chun-Ha;Kim, Si-Kuk
    • Fire Science and Engineering
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    • v.30 no.3
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    • pp.67-72
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    • 2016
  • The development of flame retardants aims to prevent the spread of fire and reduce the casualties caused by flammable and toxic gases generated during the combustion of building materials used in the interiors of multi-use facilities. Flame material application provides flame resistance to a silica sol in an organic-inorganic hybrid material by flame retardant adhesive or coating by producing a sol-gel method. The conventional flame retardant materials, non-flame retardant material is applied with Halogen freeway. In particular, the basic physical properties of conventional adhesive coating improves the heat resistance, enhances the durability fire and heat, and expands the halogen free flame retardant of building materials.

A Study on the Preparation of Thermoplastic Powder Coating Material and Its Flame Retardancy (열가소성 분말 코팅소재 제조 및 난연특성 연구)

  • Lee, Soon-Hong;Chung, Hwa-Young
    • Journal of the Korean Society of Safety
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    • v.25 no.3
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    • pp.45-52
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    • 2010
  • The purpose of this study is application to flame retardant powder coating(FRPC) material consisting of ammonium polyphosphate(APP) and magnesium hydroxide($Mg(OH)_2$) as a halogen free flame retardant into thermoplastic resin(LDPE-g-MAH). For improvement of adhesion, LDPE-g-MAH was synthesized from low density polyethylene(LDPE) and maleic anhydride(MAH). The mechanical properties as melt flow index, pencil hardness, cross-hatch adhesion and impact resistance of FRPC were measured. Also, the limited oxygen index(LOI) values were measured 17.3vol%, 31.1vol% and 33.7vol% for LDPE-g-MAH, FRPC-3(APP 15wt%, $Mg(OH)_2$ 15wt%) and FRPC-5(APP 30 wt%), respectively. The thermo gravimetry/differential thermal analysis(TG/DTA) of FPRC-3 was observed endothermic peak at $340^{\circ}C$ and $450^{\circ}C$, it was confirmed predominant thermal stability though the wide temperature range by APP and $Mg(OH)_2$. It was showed V-0 grade for FRPC-3 and FRPC-4(APP 20wt%, $Mg(OH)_2$ 10wt%) that a char formation and drip suppressing effect, and combustion time reduced by UL94(vertical burning test). It was confirmed that flame retardancy was improved with the synergy effect because of char formation by APP and $Mg(OH)_2$.

Characteristics of Recycled m-Aramid and TPP Complex Solutions in Preparation and Cotton Fibers after Coating (재활용 메타 아라미드와 TPP 복합용액의 제조 및 면섬유 코팅 후 특성분석)

  • Kim, Sam Soo;Lee, Ji Min;Cho, Ho Hyun;Ryoo, Kyu Yul
    • Textile Coloration and Finishing
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    • v.25 no.4
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    • pp.292-302
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    • 2013
  • Cotton fabrics treated with hybrid materials were developed and prepared. A halogen-free flame retardant and an aromatic amide were blended and applied to cotton fabrics. Thermal and physical properties of the treated cotton fabrics were investigated. The surface of the pure and coated cotton fabrics was characterized by Fourier transform infrared spectroscopy. The elemental composition of the coated surface of the cotton fabric was measured using X-ray photoelectron spectroscopy and compared with that of pure cotton fabric. After being solved in N,N-dimethylacetamide, m-aramid and triphenylphosphine oxide (TPP) were applied to cotton fabrics through a dip-pad-coagulation process. The treated cotton fabrics with recycled m-aramid/TPP resulted in increased limited oxygen index values and thermal resistance.

A Case Study of Enhancing Flame Retardancy of Mixture Material (혼합물 소재의 난연성 향상을 위한 실험연구 사례)

  • Byun, Jai-Hyun;Jung, Chun-Sik;Kim, Donghak;Park, Kyu-Hwan
    • Journal of Korean Society for Quality Management
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    • v.47 no.3
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    • pp.631-639
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    • 2019
  • Purpose: In this paper we present a case study of applying quick and easy experimental design approach to develop a Halogen free flame retardant material for cellular phone charger cable. Methods: We employ sequential experimentation of mixture design, verification design, and factorial design. A quick and easy approach is adopted based on data investigation and graphical method instead of strict statistical analysis, which helped enhancing smooth communication with the engineers and speeding up the development process. Results: Flame retardant material in pellet type produced from the optimal condition is transported to the customer and tested, to pass the customer retardancy criteria. Conclusion: The quick and easy experimental design approach is considered to be useful in this case study.

Assessment of material analysis for Halogen free flame retardant concentric neutral type Power cable (난연성 동심중성선 전력 케이블의 재료에 대한 평가 기술)

  • Soh, Jin-Joong;Shim, Dae-Sub
    • Proceedings of the KIEE Conference
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    • 2002.07c
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    • pp.1460-1462
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    • 2002
  • The test methods on materials of electrical power cable are used in accordance with 25 specifications of IEC, ASTM, ICEA, KS and KEPCO Spec. The validation of test methods were checked and stablished by solving the problems occurred during the test. These tests are flammability, degree of acidity of gases, amount of halogen acid gas, smoke density, oxygen index, amount of ion in semiconductor, void, amber, contaminant and water tree, crosslinked density. Then the performance of power cable made by A, B, C and D company were evaluated and compared.

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Evaluation of mechanical properties and non-flammability of Nylon6 using melamine-based halogen-free flame retardant (Melamine계 난연제를 이용한 Nylon6의 난연성 및 물리적 특성 평가)

  • Kim Dong-Hak;Ryu Kwan-Suk;Son Young-Gon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.4
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    • pp.743-748
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    • 2006
  • We investigated the flame retardancy and the mechanical properties of Nylon6 by using melamine-based halogen-free flame retardants(melamine cyanurate:MC-100 and melamine phosphate:MP-100). We chose the UL-94 method for flame retardancy and measured the tensile strength, flexural strength, flexural modulus by using UTM and impact strength by using Izod impact tester. We also tested the effect of nano-clay on flammability and mechanical properties. We obtained the V0 grade when the concentration of flame retardant was over 5 wt%. The tensile strength and flexural strength decreased and flexural modulus increased with the concentration of both flame retardant systems. The results showed that MC-100 system was better than MPP-100 system. Because of poor dispersion, we did not obtain the synergistic effect of nano-clay.

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Influence of Radiation Heating Sources on the Absorption Effect and Growth of OSF in Si (방사가열원이 Si의 흡수효과와 OSF 성장에 미치는 영향)

  • Hong, Soon-Kwan;Kim, Chul-Ju;Lee, Chul-Seung;Chung, Kwan-Soo
    • Proceedings of the KIEE Conference
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    • 1988.07a
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    • pp.332-334
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    • 1988
  • Influence of incoherent lamp heating sources on the absorption effect and variation of OSF' size were investigated. The absorption effect on I.R lamp caused by free carrier excitation is greater than that of Tungsten-Halogen lamp. The variation of DSF' size weakly affected by oxidation time.

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IC Interposer Technology Trends

  • Min, Byoung-Youl
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2003.09a
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    • pp.3-17
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    • 2003
  • .Package Trend -> Memory : Lighter, Thinner, Smaller & High Density => SiP, 3D Stack -> MPU : High Pin Counts & Multi-functional => FCBGA .Interposer Trend -> Via - Unfilled Via => Filled Via - Staggered Via => Stacked Via -> Emergence of All-layer Build-up Processes -> Interposer Material Requirement => Low CTE, Low $D_{k}$, Low $D_{f}$, Halogen-free .New Technology Concept -> Embedded Passives, Imprint, MLTS, BBUL etc.

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A STUDY ON THE MODE OF POLYMERIZATION OF LIGHT-CURED RESTORATIVE MATERIALS CURED WITH THREE DIFFERENT LIGHT SOURCES (광원의 유형에 따른 광중합 수복재의 중합양상)

  • Kwon, Min-Seok;Jung, Tae-Sung;Kim, Shin
    • Journal of the korean academy of Pediatric Dentistry
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    • v.30 no.2
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    • pp.229-237
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    • 2003
  • The purpose of this study was to compare the effect of exposure time on the polymerization of surface and 2 mm below the surface of light-cured restorative materials cured with three different light sources; conventional halogen light curing unit(XL 3000, 3M, U.S.A.), plasma arc light curing unit(Flipo, LOKKI, France) and light emitting diode(LED) light curing unit(Elipar Free light, 3M, U.S.A.) and compare the uniformity of polymerization from the center to the periphery of resin surfaces according to polymerization diameter cure with three different light sources. From the experiment, the following results were obtained. 1. In Z-100, Plasma arc light exposure time of 6 to 9 seconds and LED light exposure time of 40 to 60 seconds produced microhardness values similar to those produced with 40 second exposure to a conventional halogen light(p>0.05). 2. In Tetric Flow, Plasma arc light exposure time of 9 seconds and LED light exposure time of 40 to 60 seconds produced microhardness values similar to those produced with 40 second exposure to a conventional halogen light(p>0.05). 3. In Dyract AP, Plasma arc light exposure time of 6 to 9 seconds and LED light exposure time of 20 to 40 seconds produced microhardness values similar to those produced with 40second exposure to a conventional halogen light(p>0.05). 4. In Fuji II LC, Plasma arc light exposure time of 9 seconds and LED light exposure time of 20 to 60 seconds produced microhardness values similar to those produced with 40second exposure to a conventional halogen light(p>0.05). 5. Except Fuji II LC, microhardness was decreased from the center to the periphery in all light sources(p<0.05).

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