• Title/Summary/Keyword: gypsum mortar

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Quality of Recycled Fine Aggregate using Neutral Reaction with Sulfuric Acid and Low Speed Wet Abrader

  • Kim, Ha-Seog;Lee, Kyung-Hyun;Kim, Jin-Man
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.5
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    • pp.490-502
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    • 2012
  • The use of recycled aggregate, even for low-performance concrete, has been very limited because recycled aggregate, which contains a large amount of old mortar, is very low in quality. To produce a high-quality recycled aggregate, removing the paste that adheres to the recycled aggregate is very important. We have conducted research on a complex abrasion method, which removes the component of cement paste from recycled fine aggregate by using both a low-speed wet abrasion crusher as a mechanical process and neutralization as chemical processes, and well as research on the optimal manufacturing condition of recycled fine aggregates. Subsequently, we evaluated the quality of recycled fine aggregate manufactured using these methods, and tested the specimen made by this aggregate. As a result, it was found that recycled fine aggregates produced by considering the aforementioned optimal abrasion condition with the use of sulfuric acid as reactant showed excellent quality, recording a dry density of 2.4 and an absorption ratio of 2.94. Furthermore, it was discovered that gypsum, which is a reaction product occurring in the process, did not significantly affect the quality of aggregates. Furthermore, the test of mortar using this aggregate, when gypsum was included as a reaction product, showed no obvious retarding effect. However, the test sample containing gypsum recorded a long-term strength of 25.7MPa, whereas the test sample that did not contain gypsum posted a long-term strength of 29.4MPa. Thus, it is thought to be necessary to conduct additional research into the soundness and durability because it showed a clear reduction of strength.

A Study on Strength and Durability of Vibrated and Rolled Method Mortar Mixed with Desulfurized Gypsum and Ferronickel Slag Fine Powder (탈황석고와 페로니켈슬래그 미분말을 혼합한 진동전압방식 모르타르의 강도 및 내구성에 관한 연구)

  • Yoo, Jeong-Hwan;Park, Sang-Soon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.4
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    • pp.545-552
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    • 2021
  • In this study, strength and durability evaluations are performed on vibrated-rolled method mortar mixtures containing desulfurized gypsum and ferronickel slag powder. Desulfurized gypsum and ferronickel slag fine powders were substituted for 25% limestone fine powders u sed in the manu factu re of VR tu bes, and mortar specimens were prepared u sing vibrated-rolled method. Accordingly, flexural and compressive strengths were performed to evaluate the strength, and chlorine ion penetration resistance and sulfuric acid resistance tests were performed to evaluate durability. Flexural and compressive strength were improved in the range 20 to 60% of desu lfu rized gypsu m among admixtu res, and the amou nt of passing charge decreased in the choride ion penetration resistance test in the range of 20 to 80% of desulfurized gypsum. As for the resistance to su lfu ric acid, when the proportion of desu lfu rized in the admixtu re was 40%, the strength and weight change rate according to the immersion period was reduced. Appropriate use of desulfurized gypsum and ferronickel slag powder is expected to improve performance in terms of strength and durability.

Effect of Binder Types and Replacement ratio on the Properties of Blast Slag Mortar Using the Recycled Fine Aggregates (결합재 종류 및 치환율 변화가 순환잔골재 사용 고로슬래그 모르타르의 품질에 미치는 영향)

  • Feng, Hai-Dong;Park, Kyung-Taek;Baek, Dae-Hyun;Kim, Dae-Gun;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05a
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    • pp.77-78
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    • 2011
  • This study is analysis of effect of binder types and replacement ratio on the properties of blast furnace slag mortar using the recycled fine aggregates. The results of the study were was follows. Compressive strength was increased according to an increase in replacement ratio of fine particle cement and gypsum. Absorption was reduced according to an increase in replacement ratio of fine particle cement and recycled aggregate fine powder.

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A Study on Isothermal Adsorption of VOCs onto Gypsum Mortar Incorporating Oyster Shell (굴패각 모르타르에의 휘발성 유기화합물 흡착에 대한 연구)

  • Kwon, Sung-Hyun;Cho, Daechul
    • Clean Technology
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    • v.19 no.2
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    • pp.134-139
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    • 2013
  • VOCs such as formaldehyde and benzene in a control chamber were adsorbed onto gypsum incorporating oyster shell powder, which was solidified and dried. VOC was first exposed in air and then gypsum mortar was placed in the chamber for 180 min for adsorption. The mortar was prepared with 0, 10, 30, and 50% of oyster shell powder. Two initial concentrations of VOCs including formaldehyde were $27.7{\sim}28.5mg/m^3$ or $175{\sim}150{\mu}g/m^3$. We found out that the initial concentrations did not seem to make any difference in adsorption performance but higher oyster content strongly led to higher adsorption. We used a convection-diffusion-adsorption model to compare the experiment. The model which considers diffusion coefficients of adsorbates and affinity of the adsorbents well represented the experimental data with a fair agreement.

Magnesium Sulfate Attack and Deterioration Mode of Metakaolin Blended Cement Matrix (메타카올린 혼합 시멘트 경화체의 황산마그네슘 침식 및 성능저하 모드)

  • Lee, Seung-Tae
    • Journal of the Korea Concrete Institute
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    • v.21 no.1
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    • pp.21-27
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    • 2009
  • In this study, experimental findings on the resistance to magnesium sulfate attack of portland cement mortar and paste specimens incorporating metakaolin (MK) are presented. Specimens with four replacement levels of metakaolin (0, 5, 10 and 15% of cement by mass) were exposed to solutions with concentrations of 0.424% and 4.24% as $MgSO_4$ at ambient temperature. The resistance of mortar specimens was evaluated through visual examination and linear expansion measurements. Additionally, in order to identify the products formed by magnesium sulfate attack, microstructural analyses such as XRD, DSC and SEM/EDS were also performed on the paste samples incorporating metakaolin. Results confirmed that mortar specimens with a high replacement level of metakaolin exhibited lower resistance to a higher concentration of magnesium sulfate solution. It was found that the negative effect of metakaolin on the magnesium sulfate attack is partially attributed to the formation of gypsum and thaumasite. Conclusively, it is necessary to pay a special attention when using metakaolin in concrete structures, particularly under highly concentrated magnesium sulfate environment.

Quality of High Volume Blast Furnace Slag Mortar Depending on Desulfurization Gypsum Treating Methods and Fine Aggregate Type (탈황석고의 가공법 및 잔골재종류 변화에 따른 고로슬래그 미분말 다량 치환 모르타르의 품질 특성)

  • Han, Cheon-Goo;Lee, Dong-Yun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.2
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    • pp.157-164
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    • 2016
  • In this research, based on the condition of using desulfurization gypsum(FGD) as a stimulator for high-volume blast furnace slag cement mortar, sieving and heating process methods of removing activated carbon in FGD were compared with the non-processed FGD and recycled and natural fine aggregates were compared for suitable aggregate to be used. According to the result of experiment, sieving with 0.3mm was more efficient than $500^{\circ}C$ heating for processing the FGD, and recycled fine aggregate showed more favorable result than natural fine aggregate at the FGD content was 5 to 10%. On the other hand, the mortar mixture including recycled fine aggregate had a high drying shrinkage, and absorption ratio, and thus specific limitations on applying recycled fine aggregate should be required.

A Study on the Application of Recycled Fine Aggregate under Sulfate Environment

  • Lee, Seung-Tae
    • Resources Recycling
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    • v.16 no.2 s.76
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    • pp.17-22
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    • 2007
  • The report of an investigation into the performance of mortar specimens made with recycled fine aggregate (RA) exposed to sodium sulfate solution for 360 days is presented in this paper. Mechanical properties of mortar specimens such as visual examination, compressive strength, expansion and mass loss were periodically monitored. From the test results, it was found that mortar specimens with higher replacement levels of Rh exhibited poor performance in sodium sulfate solution. However, compared to mortar specimens without RA, those with lower replacement levels of RA (up to 50% by mass) was more resistant to sulfate attack. Through the x-ray diffraction analysis, it was confirmed that the main products causing sulfate deterioration in RA mortar specimens were the formation of gypsum and thaumasite.

Corrosion Mechanism of Reinforcing Steel in Ceramic Mortar (세라믹스 몰탈내의 철근 부식 메카니즘)

  • Kim, Young Man;Lee, Kang-Bong;Cho, Won Il;Ko, Jae Sik;Choi, Beom Suk;Lee, Ji Young;Kim, Young Sang
    • Analytical Science and Technology
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    • v.14 no.4
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    • pp.364-370
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    • 2001
  • The corrosion behaviors of reinforcing steels were investigated under chloride ion contained in cement mortar including gypsum by the implementation of half cell potential measurement, EPMA analysis, exterior features, weight loss and extraction experiment. The acceleration test equipment accelerated corrosion of mild steel bar in a short period of time. From observing the exterior features and weight loss, we could evaluate the measure of corrosion. Also, from the extraction experiment of ${SO_4}^{2-}$ with $Cl^-$ ions contained in the ceramic mortar, we concluded that ${SO_4}^{2-}$ ion affected more on the corrosion mechanism in comparison to pH.

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Seawater Attack Resistance of Mortars Containing Mineral Admixtures (광물질혼화재 혼합 모르타르의 해수침식 저항성)

  • 문한영;이승태;최강식
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.527-530
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    • 2002
  • In the present study, immersion test using artificial seawater was performed to evaluate the resistance of mortar specimens with or without ground granulated blast-furnace slag (SG) and fly ash (FA). Another variable was the fineness levels of SG (4,450, 6,000 and 8,000 ㎠/g). From the results of the immersion test for 270 days of exposure, the excellent resistance to seawater attack for SG mortar mixtures, especially in a high fineness levels, was confirmed. However, the reductions in compressive strength of FA mortar specimens was similar to those of OPC mortar specimens irrespective of replacement of FA.. In order to understand the deterioration mechanism due to seawater attack, X-ray diffraction (XRD) analysis were also carried out. Some reactants such as ettringite, gypsum, brucite and Friedel's salt were possibly detected through XRD technique.

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