• 제목/요약/키워드: grinding wheel

검색결과 405건 처리시간 0.02초

크랭크 샤프트 연삭기용 유정압 스핀들의 유막 간격 선정에 관한 연구 (A Study on the Determination of the Oil Gap in the Hydrostatic Spindle System for a Crank Shaft Grinding Machine)

  • 박동근;최치혁;이인재;이춘만
    • 한국정밀공학회지
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    • 제28권4호
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    • pp.410-415
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    • 2011
  • A cylindrical type of self-controlled restrictor is designed for hydrostatic bearing of crank shaft for a grinding wheel spindle. The effect of operation parameters, clearance between spindle and housing on bearing stiffness are analyzed to determine the optimum conditions of operation parameters. The lowest values of the supply pressure and the loads by the theoretical and experimental results assuming oil film thickness and shape of pocket are compared.

신경망을 이용한 유연디스크 디버링가공 아크형상구간 인자예측에 관한 연구 (A Study on the Flexible Disk Deburring Process Arc Zone Parameter Prediction Using Neural Network)

  • 유송민
    • 한국생산제조학회지
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    • 제18권6호
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    • pp.681-689
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    • 2009
  • Disk grinding was often applied to deburring process in order to enhance the final product quality. Inherent chamfering capability of the flexible disk grinding process in the early stage was analyzed with respect to various process parameters including workpiece length, wheel speed, depth of cut and feed. Initial chamfered edge defined as arc zone was characterized with local radius of curvature. Averaged radius and arc zone ratio was well evaluated using neural network system. Additional neural network analysis adding workpiece length showed enhance performance in predicting arc zone ratio and curvature radius with reduced error rate. A process condition design parameter was estimated using remaining input and output parameters with the prediction error rate lower than 2.0% depending on the relevant input parameter combination and neural network structure composition.

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신경망을 이용한 유연성 디스크 연삭가공공정 인자 예측에 관한 연구 (A Study on the Flexible Disk Grinding Process Parameter Prediction Using Neural Network)

  • 유송민
    • 한국공작기계학회논문집
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    • 제17권5호
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    • pp.123-130
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    • 2008
  • In order to clarify detailed mechanism of the flexible disk grinding system, workpiece length was introduced and its performance was evaluated. Flat zone ratio increased as the workpiece length increased. Increasing wheel speed and depth of cut also enhanced process performance by producing larger flat zone ratio. Neural network system was successfully applied to predict minimum depth of engagement and flat zone ratio. An additional input parameter as workpiece length to the neural network system enhanced the prediction performance by reducing error rate. By rearranging the Input combinations to the network, the workpiece length was precisely predicted with the prediction error rate lower than 2.8% depending on the network structure.

지르코니아계 세라믹스의 저온냉각절삭과 공구마멸 해석에 관한 연구 (A study on the machinability of ceramics in zirconia system by low temperature cooling)

  • 김정두
    • 오토저널
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    • 제12권2호
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    • pp.59-70
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    • 1990
  • Crack of breaking toughness of most Ceramics material is 1-5MPa .root.m but that of Zirconia Ceramics is improved to be 6-8MPa .root.m and its development of machining difficult-to-machine material is on the rise as urgent subject. For general Zirconia Ceramics machining, diamond grinding wheel is generally used by selecting an appropriate one and establishing grinding condition but due to such limitations as economics, grinding efficiency and machining geometry, great interest in machining method being used for diamond tool is emphasized. But it is reported that diamond tool is oxidized by cutting heat in the air and is graphitized in vacuum, which causes bad effects on tool life. In this study, to restraint cutting heat the internal side of tool is cooled, and restraint low temperature cooling system and being experimented. Further, the machinability of diamond tool for Zirconia Ceramics machining is analyzed with respect to tool wear and stress.

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CNC 원통연삭기 이송오차의 발생요인에 관한 실험적 연구 (An experimental study on the generative elements of feed errors in CNC cylindrical grinding machine)

  • 고해주;정윤교
    • 한국정밀공학회지
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    • 제10권1호
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    • pp.62-69
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    • 1993
  • The accuracy of machine tools is the major factor concerned with the acuracy of the processed work. The feed errors of feed system in machine tool, therfore, make the machining errors of work directly on processing. In this point, this study focused on the generative elements of feed errors in CNC cylindrical grinding machine, such as supporting method of ball screw, the effect of pitch and yaw error and the position detecting method in servo system when operating its shaft of grinding wheel head. Furthermore, in order to improve the driving accuracy of this machine tool, feed errors are measured by a laser interferometer. Results obtained in this study provide some useful informations to attain high accuracy of CNC machine tool.

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이중 시간지연을 가지는 비선형 연삭기의 가공 에너지 밀도 최적화 연구 (A Study on the Optimization of Grinding Energy Density for a Non-linear Grinding System with Dual Time Delay)

  • 정지현;김필기;이정인;이수영;이종항;김경동;석종원
    • 한국정밀공학회지
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    • 제30권5호
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    • pp.493-498
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    • 2013
  • The present study treats the optimization process for a non-linear grinding system with dual time delay, mainly from the energetic viewpoint. To this end, the stability of the grinding system is investigated first with regard to the grinding wheel rotation speed. The concept of grinding energy density is newly proposed as the primary figure of merit and this quantity is evaluated at various stable and limit cycle conditions. The computational results show that simple monotonic trend in energy density is observed under stable conditions, whilst rather complicated behaviors can appear when the conditions are associated with limit cycle oscillations. Finally, the relations between the vibration amplitude and the energy density and their implications on the engineering decision/compromise are discussed.

입도 복합 숫돌의 헬리컬 스캔 연삭 기구 (Helical Scan Grinding Mechanism of Double- mesh Wheel)

  • 김한섭;박규열
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.846-849
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    • 2000
  • 세라믹 재료는 높은 강도 및 결도를 갖는 기계적 성질로 인하여 연삭가공에는 다이아몬드를 지립으로 하는 초지립 숫돌이 사용된다. 다이아몬드는 일반지립에 비하여 내마모성이 월등하게 높다는 사실로부터 숫돌의 트루잉 및 드레싱 작업이 극히 곤란한 것은 주지의 사실이다.(중략)

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정성적지식과 퍼지다기준 의사결정을 활용한 최적연삭숫돌선택법 (Selection on Optimum Grinding Wheel Based on the Qualitative Knowledge and Fuzzy Multi-decision Making)

  • 김건회;;이재경;김희술
    • 한국정밀공학회지
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    • 제12권7호
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    • pp.158-168
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    • 1995
  • 연삭숫돌 선택은 공작물제거량, 숫돌의 소모량, 표면정도 및 공작물의 물리적,화학적 특성을 고려하여 설정하는 것을 기본으로 한다. 연삭가공은 구성인자의 상호관계가 복잡하여 이중에서 어느한 요소만을 고려하여 설정하기 어렵고 정량적 기준 또한 정해져있지 않아 현실적으로는 숙련자의 정성적이고 경험적 지식에 따른 주관적 척도에 의존하는 것이 대부분이다. 또한, 연삭숫돌은 작업조건중에서 대량생산을 제외하고는 되도록이면 현장에 구비되어 있는 작업가능한 연삭숫돌 중에서 선택하는 것이 바람직하다. 따라서 본시스템에서는 이와같은 점을 고려하여 최적 연삭숫돌선택을 퍼지이론에 기초한 현장 숙련자의 지식을 활용하므로써 연삭숫돌선택의 효율성을 도모하는 동시에 현장에 연삭숫돌이 구비되지 않은 경우도 고려하여 연삭숫돌설정에 우선순위를 제시하므로써 작업자에 연삭숫돌선택의 유연성을 부여하였다. 또한, 실용성있는 전문가시스템의 구축을 위해 정성적이고 경험적인 지식의 활용을 위한 지식표현으로 설문조사에서 얻은 테이타를 x$^{2}$-분포에 따른 추정신뢰구간을 구해, 이를 토대로한 비대칭 삼각퍼지함수의 결정법을 제시하고, 이를 이용해서 구축한 시스템의 실행결과의 타당성을 비교하고자 한다.

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