• 제목/요약/키워드: grinding process

검색결과 823건 처리시간 0.035초

원통연삭 실험자료를 이용한 트래버스 연삭공정중의 형상예측 (Prediction of Form Accuracy during Traverse Grinding of Slender Workpiece Using the Cylindrical Prunge Grinding Data)

  • 박철우;이상조
    • 한국정밀공학회지
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    • 제17권3호
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    • pp.174-183
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    • 2000
  • Non-Parallelism the axial direction occurs during grinding process of long slender shafts. The reason for the axial error is due to elastic deformation of the components, accumulation phenomenon of the grinding and wheel wear during the grinding process. The accumulation phenomenon, the size generation mechanism and the wheel wear process during traverse grinding result in complicated process at each step on the wheel surface. The grinding system stiffness obtained from the stiffness of the center on the tailstock and the workpiece varing according to the relative position of the wheel and the workpiece. Further more, the value of wheel wear increases as the grinding process advances. The above mentioned issues make the shape generation process during traverse grinding quite complicated. This research analyzes the shape generation process in the direction of the work spindle. First, the formulation of the grinding system stiffness was conducted and the simulation analysis method of the traverse grinding was established. Also, a measuring system for assessing the dimensinal accuracy of the workpiece has been developed.

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등속조인트의 공정설계 및 연삭에 관한 연구 (A study on grinding and process design of Constant Velocity)

  • 김우강;고준빈;변동해
    • 한국기계가공학회지
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    • 제9권4호
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    • pp.8-13
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    • 2010
  • The constant velocity internal grinding is a popular process for studying axle machine design and process in automobile industry. In this study, The program which gives the data of wheel size and truing diameter of ball groove is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of constant velocity joint were investigated with respect to grinding feed, cutting depth, grinding time. At machine failure, the results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding depth, grinding speed and grinding time.

연삭 작업상태 감시 시스템 개발 (Monitoring system of the grinding working conditions)

  • 김성렬;윤덕상;김화영;안중환
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1997년도 한국자동제어학술회의논문집; 한국전력공사 서울연수원; 17-18 Oct. 1997
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    • pp.387-390
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    • 1997
  • Grinding process takes a long time that grinding machine is setted properly. It is difficult for user to judge correctly the abnormal states generated in grinding process. Air grinding has to be reduced for the improvement of productivity. In addition, it is important to monitor the dressing and the grinding process so that the grinding working maintains optimal grinding conditions. In this study, the monitoring system using the acoustic emission is developed to monitor these processes continuously. This system was able to reduce the preparation as well as the machine setting time in grinding operation.

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원통 플런지 연삭시 연삭력에 관한 실험적연구 (Monitoring of Grinding Force in Plunge Grinding Process)

  • 박종판;박철우;이상조
    • 대한기계학회논문집A
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    • 제23권6호
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    • pp.881-894
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    • 1999
  • Cylindrical plunge grinding is widely used for final machining process of precision parts such as automobile, aircraft, measurement units. But in order to make parts which have high precision accuracy and high surface integrity, it is necessary to consider grinding characteristics due to accumulation phenomena of grinding wheel in plunge grinding process. In this study, in order to examine closely plunge grinding process, grinding power, grinding force, real depth of cut are monitored in transient state, steady state and spark out state. As the result, it is shown that grinding power and force are affected by dressing condition, depth of cut and speed ratio and that there exist threshold grinding force and it also affected by dressing condition. Also considered effects of grinding conditions on surface roughness and roundness of workpiece

인공지능 알고리즘을 이용한 최적 연삭 공정 설계 (Design of the Optimal Grinding Process Conditions Using Artificial Intelligent Algorithm)

  • 최정주
    • 한국생산제조학회지
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    • 제18권6호
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    • pp.590-597
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    • 2009
  • The final quality of the workpiece is affected by the grinding process that has been conducted in final manufacturing stage. However the quality-satisfaction of ground workpiece depends on the skill of an expert in this process. Therefore, the process models of grinding have been developed to predict the states according to grinding process. In this paper, in order to find the optimized grinding condition to reduce the manufacturing expense and to meet requirements of ground workpiece optimization algorithm using E.S.(Evolutionary Strategy) is proposed. The proposed algorithm has been employed to find the optimal grinding and dressing condition using the grinding process models and nonlinear grinding constraints. The optimized results also presents the guide line of grinding process. The effectiveness of the proposed algorithm is verified through the experimental results.

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내륜 연삭에 관한 연구 (A Study on Grinding for Inner Race)

  • 김우강;김건희
    • 한국기계가공학회지
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    • 제10권6호
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    • pp.46-49
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    • 2011
  • The grinding is a popular process for studying constant velocity joint and process in automobile industry. In this study, The study gives the data of wheel type and grinding of inner race is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of inner race were investigated with respect to grinding feed, cutting depth, grinding time. The results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding time, grinding speed and grinding depth.

대면적 TPS 강화 Cover Glass Grinding 공정 개발에 관한 연구 (A Study on Large Surface TPS Reinforced Cover Glass Grinding Process Development)

  • 이태호;송재철;이선희
    • 한국위성정보통신학회논문지
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    • 제10권3호
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    • pp.48-52
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    • 2015
  • 국내 및 국외 최초 대면적 TSP용 강화 Cover Glass Edge Grinding 공정을 개발하였다. 이를 위해 기존의 Cover Glass Grinding 공정에서 문제가 되고 있는 기술을 중점적으로 연구하여 해결하였고, 생산성 향상과 가공품질을 높이는데도 중점을 두어서 개발하였다. 개발 과정에서는 데모기기의 제작과 운영을 통해 전체 공정 기술을 개발하였다. 개발 결과 강화 Cover Glass Grinding 공정 기술, 영상처리기술, 기구 메카니즘 & 제어 알고리즘 확보하였다.

SCM420H 유성기어의 연삭효과에 관한 연구 (A Study on Effect of the Grinding in SCM420H Planetary Gear)

  • 안인효;허남수;이인범;류성기
    • 한국기계가공학회지
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    • 제11권5호
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    • pp.54-59
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    • 2012
  • This study dealt with effect of the grinding in SCM420H planetary gears. The hardness, tooth profile, lead and roughness of the gear surface can be improved by grinding process. Therein, the grinding techniques are widely used especially as one of the physical surface improvement methods. As the results, the gear grinding process reduced vibration and noise, and increased the life of the gear. And the gear grinding improved the surface of gear tooth in a short time and low cost, thus, it is a very important process in manufacturing industry. But nowadays, it is hard to find the detail information of gear grinding process. The test piece is a planetary gear which is used in the industrial machine. The manufacture process of the test piece contains hobbing, shaving, carburizing and grinding. This study investigated the effect of the grinding process to the physiognomy and the fatigue strength of test piece which was made by SCM420H.

신경회로망을 이용한 연삭가공의 트러블 인식에 관한 연구(I) (A Study on the Monitoring System of the Grinding Troubles Utilizing Neural Networks(l))

  • 하만경;곽재섭;송지복;김건회;김희술
    • 한국정밀공학회지
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    • 제13권9호
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    • pp.149-155
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    • 1996
  • Recent researches in the trouble monitoring system of grinding process have emphasized the use of deep knowledge. Such works include the monitoring and diagnostic systems for cylindrical grinding using sensors on chatter vibration and grinding burn during the process. But, since grinding operations are especially related with a lalrge amount of ambique parameters, it is effectively difficult to detect the grinding troubles occuring during the grinding process. In this paper, monitoring system for grinding utilizes the neural networks based on grinding power signatures. The monitoring system of grinding operations, which makes use of PDP neural networks, is presented. Then, the implementation results by computer simulations and experimental data with respect to chatter vibration and grinding burn are compared.

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Process Modeling of Flexible Robotic Grinding

  • Wang, Jianjun;Sun, Yunquan;Gan, zhongxue;Kazerounian, Kazem
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2003년도 ICCAS
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    • pp.700-705
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    • 2003
  • In this paper, an extended process model is proposed for the application of flexible belt grinding equipment as utilized in robotic grinding. The analytical and experimental results corresponding to grinding force, material removal rate (MRR) and contact area in the robotic grinding shows the difference between the conventional grinding and the flexible robotic grinding. The process model representing the relationship between the material removal and the normal force acting at the contact area has been applied to robotic programming and control. The application of the developed model in blade grinding demonstrates the effectiveness of proposed process model.

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