• Title/Summary/Keyword: graphite shape

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Cold Crucible Electromagnetic Casting of Silicon (Cold crucible을 이용한 실리콘의 전자기주조)

  • Shin, Je-Sik;Lee, Sang-Mok;Moon, Byung-Moon
    • Journal of Korea Foundry Society
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    • v.25 no.3
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    • pp.115-122
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    • 2005
  • In the present study, an EMC (Electromagnetic Casting) process, using a segmented Cu cold crucible under a high frequency alternating magnetic field of 20 kHz, was practiced for the fabrication of poly-crystalline Si ingot of 50 mm diameter. The effects of Joule heating and electromagnetic pressure in molten Si were systematically investigated with various processing parameters such as electric current and crucible configuration. A preliminary experimental work was initiated with the pure Al system for the establishment of a stabilized non-contact working condition, and further adapted to the semiconductor-off-grade Si system. A commercialized software such as Opera-3D was utilized in order to simulate electromagnetic pressure and Joule heating. In order to evaluate the meniscus shape of the molten melts, shape parameter was used throughout the research. A segmented graphite crucible, which was attached at the upper part of the cold crucible, was introduced to enhance significantly the heating efficiency of Si melt keeping non-contact condition during continuous melting and casting processes.

Preparation and Thermal-property Analysis of Heat Storage Concrete with SSPCM for Energy Saving in Buildings (축열 성능 향상 SSPCM 혼합 콘크리트 제조 및 열적특성 분석)

  • Jeong, Su-Gwang;Chang, Seong Jin;Lim, Jae-Han;Kim, Hee-Sun;Ryu, Seong-Ryong;Kim, Sumin
    • Journal of the Korean Solar Energy Society
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    • v.35 no.1
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    • pp.89-96
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    • 2015
  • n-octadecnae based shape stabilized phase change material (SSPCM) was prepared by using vacuum impregnation method. And an exfoliated graphite nanoplate (xGnP) which has high thermal conductivity properties is used as a PCM container. And then we made heat storage concretes which contains SSPCM for reducing heating and cooling load in buildings. In the prepararion process, the SSPCM was mixed to a concrete as 10, 20 and 30wt% of cement weight. The thermal properties and chemical properties of heat storage concrete were analyzed from Scanning electron microscope (SEM), Fourier transformation infrared spectrophotometer (FT-IR), Deferential scanning calorimeter (DSC), Thermogravimetric analysis (TGA) and TCi thermal conductivity analyzer. And we conducted surface temperature analysis of SSPCM and xGnP by using heat plate and insulation mold.

Thermal buckling of rectangular sandwich plates with advanced hybrid SMA/CNT/graphite/epoxy composite face sheets

  • Saeed Kamarian;Jung-Il Song
    • Advances in nano research
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    • v.14 no.3
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    • pp.261-271
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    • 2023
  • The present study follows three main goals. First, an analytical solution with high accuracy is developed to assess the effects of embedding pre-strained shape memory alloy (SMA) wires on the critical buckling temperatures of rectangular sandwich plates made of soft core and graphite fiber/epoxy (GF/EP) face sheets based on piecewise low-order shear deformation theory (PLSDT) using Brinson's model. As the second goal, this study compares the effects of SMAs on the thermal buckling of sandwich plates with those of carbon nanotubes (CNTs). The glass transition temperature is considered as a limiting factor. For each material, the effective ranges of operating temperature and thickness ratio are determined for real situations. The results indicate that depending on the geometric parameters and thermal conditions, one of the SMAs and CNTs may outperform the other. The third purpose is to study the thermal buckling of sandwich plates with advanced hybrid SMA/CNT/GF/EP composite face sheets. It is shown that in some circumstances, the co-incorporation of SMAs and CNTs leads to an astonishing enhancement in the critical buckling temperatures of sandwich plates.

Facile Synthesis of Highly Dispersed Ultra-fine ZrC Powders by Carbothermal Reduction Method Using Nanosized ZrO2 and Nanosized Graphite Powder Mixtures (나노크기의 ZrO2와 Graphite 분말 혼합체의 열탄소환원법에 의한 고분산 초미립 ZrC 분말의 합성)

  • Lee, Wha-Jun;Ryu, Sung-Soo
    • Journal of Powder Materials
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    • v.20 no.2
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    • pp.100-106
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    • 2013
  • Ultra-fine zirconium carbide (ZrC) powder with nano-sized primary particles was synthesized by the carbothermal reduction method by using nano-sized $ZrO_2$ and nano-sized graphite powders mixture. The synthesized ZrC powder was well dispersed after simple milling process. After heat-treatment at $1500^{\circ}C$ for 2 h under vacuum, ultra-fine ZrC powder agglomerates (average size, $4.2{\mu}m$) were facilely obtained with rounded particle shape and particle size of ~200 nm. Ultra-fine ZrC powder with an average particle size of 316 nm was obtained after ball milling process in a planetary mill for 30 minutes from the agglomerated ZrC powder.

Fatigue Fracture Behavior in Super-Rapid induction Quenched Spheroidal Graphite Cast Iron (고주파유도로를 이용한 초급속열처리 구상흑연주철의 피로파괴특성)

  • Ji, Jeung-Keun;Kim, Jin-Hak;Kim, Min-Gun
    • Journal of Industrial Technology
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    • v.19
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    • pp.25-29
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    • 1999
  • Rotary bending fatigue tests were carried out to investigate the fatigue behavior of high performance ductile cast iron experienced super rapid induction heat treatment. The effect of super rapid induction treatment on fatigue limit was experimentally examined with the special focus on the variation surface microstructure and the fatigue crack initiation and propagation through fractography. Main results obtained are as follows. By super rapid induction treatment in FCD500, the martensite structure obtained through conventional quenching heat treatment was confirmed on the specimen surface. The fatigue crack initiation in the hardened surface layer was restricted by the martensite structure and compressive residual stress. Thus, it could be interpreted that the initiation stress would be increased by the improvement of surface structure. The fatigue crack propagation in the hardened layer was retarded by the presence of the globular shape martensite around the graphite nodule and compressive residual stress. The crack propagation path has shown zigzag pattern in the hardened surface layer.

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Properties of Styrene-Butadiene Rubber Nanocomposites Reinforced with Carbon Black, Carbon Nanotube, Graphene, Graphite

  • Song, Sung-Ho;Kwon, O-Seok;Jeong, Ho-Kyun;Kang, Yong-Gu
    • Korean Journal of Materials Research
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    • v.20 no.2
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    • pp.104-110
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    • 2010
  • The characteristics of all polymer composites containing carbon materials are determined by four factors: component properties, composition, structure and interfacial interactions. The most important filler characteristics are particle size, size distribution, specific surface area and particle shape. As a consequence, in this paper we discuss the aspects of the mechanical, electrical and thermal properties of composites with different fillers of carbon black, carbon nanotube (CNT), graphene and graphite and focus on the relationship between factors and properties, as mentioned above. Accordingly, we fabricate rubber composites that contain various carbon materials in carbon black-based and silica based-SBR matrixes with dual phase fillers and use scanning electron microscopy, Raman spectroscopy, a rhometer, an Instron tensile machine, and a thermal conductivity analyzer to evaluate composites' mechanical, fatigue, thermal, and electronic properties. In mechanical properties, hardness and 300%-modulus of graphene-composite are sharply increased in all cases due to the larger specific surface. Also, it has been found that the thermal conductivity of the CNT-composite is higher than that of any of the other composites and that the composite with graphene has the best electrical properties.

Fatigue Fracture Behavior of Spheroidal Graphite Cast Iron FCD500 by Super-Rapid induction Quenching (초급속열처리 구상흑연주철 FCD500의 피로파괴특성)

  • Ji, Jeong-Geun;Kim, Min-Geon;Kim, Jin-Hak;Kim, Jeong-Du
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.4
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    • pp.596-601
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    • 2002
  • Rotary bending fatigue tests were carried out to investigate the fatigue characteristics of high performance ductile cast iron experienced super rapid induction treatment. The influence of super rapid induction treatment on fatigue limit was experimentally examined with the special focus on the variation of surface microstructure and the fatigue crack initiation and propagation through fractography. Main results obtained are as follows. By super rapid induction treatment in FCD500, the martensite structure obtained through conventional heat treatment was confirmed on the specimen surface. The fatigue crack initiation in the hardened surface layer was restricted by the martensite structure and compressive residual stress. Thus, it could be interpreted that the initiation stress would be increased by improved structure in the surface. The fatigue crack propagation in the hardened layer was retarded by the presence of the globular shape martensite around the graphite nodule and compressive residual stress and the crack propagation behavior has zigzag pattern in the hardened surface layer.

Experimental Study on Shape Control of Smart Composite Structure with SMA actuators (SMA 작동기를 이용한 스마트 복합재 구조의 형상 제어에 관한 실험적 연구)

  • Yang Seung-Man;Roh Jin-Ho;Han Jae-Hung;Lee In
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.127-130
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    • 2004
  • In this paper, active shape control of composite structure actuated by shape memory alloy (SMA) wires is presented. Hybrid composite structure was established by attaching SMA actuators on the surfaces of graphite/epoxy composite beam using bolt-joint connectors. SMA actuators were activated by phase transformation, which induced by temperature rising over austenite finish temperatures. In this paper, electrical resistive heating was applied to the hybrid composite structures to activate the SMA actuators. For faster and more accurate shape or deflection control of the hybrid composite structure, PID feedback controller was designed from numerical simulations and experimentally applied to the SMA actuators.

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HEAT TRANSFER ANALYSIS ON THE PREFORM HEATING AND THE GLASS FIBER DRAWING IN A GRAPHITE FURNACE FOR OPTICAL FIBER MANUFACTURING PROCESS (광섬유 생산공정용 퍼니스 내의 모재 가열 및 유리섬유 인출에 대한 열전달 해석)

  • Kim, K.;Kim, D.;Kwak, H.S.
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.88-91
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    • 2011
  • Glass fiber drawing from a silica preform is one of the most important processes in optical fiber manufacturing. High purify silica preform of cylindrical shape is fed into the graphite furnace, and then a very thin glass fiber of 125 micron diameter is drawn from the softened and heated preform. A computational analysis is performed to investigate the heat transfer characteristics of preform heating and the glass fiber drawing in the furnace. In addition to the dominant radiative heating of preform by the heating element in the furnace, present analysis also includes the convective heat transport by the gas flowing around the preform that experiences neck-dawn profile and the freshly drawn glass fiber at high fiber drawing speed. The computational results present the effects of gas flow on the temperature of preform and glass fiber as well as the neck-down profile of preform.

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Diameter Expansion of 6H-SiC Single Crystals by the Modification of Crucible Structure Design (도가니 구조 변경을 통한 6H-SiC 단결정의 직경 확장에 관한 연구)

  • Kim, Jung-Gyu;Kyun, Myung-Ok;Seo, Jung-Doo;An, Joon-Ho;Kim, Jung-Gon;Ku, Kap-Ryeol;Lee, Won-Jae;Kim, Il-Soo;Shin, Byoung-Chul
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.19 no.7
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    • pp.673-679
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    • 2006
  • A sublimation method using the SiC seed crystal and SiC powder as the source material is commonly adopted to grow SiC bulk single crystal. However, it has proved to be difficult to achieve the high quality crystal and the process reliability because SiC single crystal should be grown at very high temperature in closed system. In this study, SiC crystal boules were prepared with different angles in trapezoid-shaped graphite seed holders using sublimation physical vapor transport technique (PVT) and then their crystal quality was systematically investigated. The temperature distribution in the growth system and the crystal shape were varied with angles in trapezoid-shaped graphite seed holders, which was successfully simulated using 'Virtual Reactor'. The SiC polytype proved to be the n-type 6H-SiC from the typical absorption spectrum of SiC crystal. The micropipe densities of SiC wafers in this study were measured to be < $100/cm^2$. Consequently, SiC single crystal with large diameter was successfully achieved with changing angle in trapezoid-shaped graphite seed holders.