• Title/Summary/Keyword: glass crack

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Prevention of Exit Crack in Mirco-drilling of Soda-lime Glass (유리의 미세구멍 가공시 출구 크랙 발생 방지)

  • 박병진;최영준;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1052-1055
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    • 2001
  • In micro-drilling of brittle materials including glass, cracks occur at the exit surface. In drilling glass, the main type of crack is cone crack. Cone crack is generated by thrust force acting at the bottom surface of the workpiece. Cone crack size could be reduced by changing cutting conditions, but cone crack still existed. Two methods were proposed to prevent crack formation and perfect hole shapes were obtained. One method is attaching two glass plates with water and the other method is constraining two glass plates. The proposed methods eliminated tensile stress acting on the exit surface of glass and prevented crack propagation.

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Experimental Study on the Surface Defects of Scribed Glass Sheets (절단 유리판의 표면결함에 관한 실험적 연구)

  • Kim, Chung-Kyun
    • Tribology and Lubricants
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    • v.24 no.6
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    • pp.332-337
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    • 2008
  • This paper presents the surface defect analysis based on the experimental investigation of scribed glasses. The scribing process by a diamond wheel cutter is widely used as a reliable and inexpensive method for sizing of glass sheets. The wheel cutter generates a small median crack on the glass surface, which is then propagated through the glass thickness for complete separation. The surface contour patterns in which are formed during a scribing process are strongly related to wheel cutter parameters such as wheel tip surface finish, tip angle and wheel diameter, and cutting process parameters such as scribing pressure, speed and tooling technique. The scribed surface of a glass sheet provides normal Wallner lines, which represent regular median cracks and crack propagation in glass thickness, and abnormal surface roughness patterns. In this experimental study, normal and abnormal surface topographic patterns are classified based on the surface defect profiles of scribed glass sheets. A normal surface of a scribed glass sheet shows regular Wallner lines with deep median cracks. But some specimens of scribed glass sheets show that abnormal surface profiles of glass sheets in two pieces are represented by a chipping, irregular surface cracks in depth, edge cracks, and combined crack defects. These surface crack patterns are strongly related to easy breakage of the scribed glass imposed by external forces. Thus the scribed glass with abnormal crack patterns should be removed during a quality control process based on the surface defect classification method as demonstrated in this study.

Characteristics of Cracks under Vickers Indentation in Glass Using Acoustic Emission (음향방출을 이용한 유리의 비커스 압입 균열 특성)

  • Park, H.Y.;Lee, J.K.;Park, H.I.;Lee, B.W.
    • Journal of Power System Engineering
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    • v.16 no.1
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    • pp.72-77
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    • 2012
  • Acoustic emission (AE) is known to be sensitive to fracture process and so it was expected that AE data may propose as a means of monitoring the fracture information. The aim of this study is to analyze the characteristic of AE signal emitted from glass during Vickers indentation. To observe AE characteristics by surface effect, both glass and coating glass were studied. During Vickers indentation loading, AE signal resulted from penny-like crack is detected. During Vickers indentation unloading, AE signal resulted from both radial/median crack and lateral crack is detected. In case of indentation on glass, the emission energy(${\epsilon}$) is found to be approximately proportional to the fourth power of the crack length. In case of indentation on coating glass, the emission energy(${\epsilon}$) is approximately proportional to the crack length.

Steel-Ball-Impact fracture Behavior of Soda-Lime Glass Plates Bonded with Glass Fabric/Epoxy Prepreg (직물형 유리섬유/에폭시 프리프레그로 피막된 판유리의 강구 충격 파괴 거동)

  • 김형구;최낙삼
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.20-25
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    • 2000
  • In order to study the impact fracture behavior of brittle materials, a steel-ball-impact experiment was Performed. Five kinds of materials were used in this study : soda-lime glass plates, glass/epoxy prepreg-one layer-bonded and unbonded glass plates, glass/epoxy prepreg-three layers-bonded and unbonded glass plates. Fracture patterns, the maximum stress and absorbed fracture energy were observed according to various impact velocities 40-120m/s. With increasing impact velocity, ring crack, cone crack, radial crack and lateral crack took place in the interior of glass plates. The generation of such cracks was largely reduced with glass/epoxy prepreg coating. Consequently, it is thought that the characteristics of the dynamic Impact fracture behavior could be evaluated using the absorbed fracture energy and the maximum stress measured at the back surface of glass plates.

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L-System Based Procedural Synthesis Method to Efficiently Generate Dense, Radial, and Concentric Cracks of Glass (유리의 미세, 방사상, 동심원 균열을 효율적으로 생성하기 위한 L-System 기반의 절차적 합성 방법)

  • Kim, Jong-Hyun
    • Journal of the Korea Computer Graphics Society
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    • v.23 no.5
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    • pp.1-7
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    • 2017
  • We propose a complex crack generation technique which is represented when impact is applied to glass. The crack patterns expressed when external forces are applied to the glass are classified into dense, radial, and concentric cracks, and we use procedural methods to efficiently represent crack patterns. Based on the input external force, we synthesize the crack example and apply the L-system based on this example to model the propagation shape of the crack in real time. Although physics based crack generation can analyze and model accurate cracks, it has a disadvantage of slow computation because of its high computational cost, and procedural methods have a relatively fast rate of continuity, but are not sufficient to capture accurate crack characteristics. We modeled cracks in glass using L-system to achieve both of these advantages. As a result, it realistically represented the microscopic crack patterns of glass in real time.

The Fracture Effect of a Non-Symmetric Laser Beam on Glass Cutting (비대칭 레이저 빔에 의한 유리 절단 시 파단 효과)

  • Yoon, Sangwoo;Kim, Joohan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.4
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    • pp.428-433
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    • 2015
  • A non-symmetric laser beam was used for cutting a thin glass substrate and its effect was investigated. In laser cutting of brittle materials, controlling crack initiation on the surface is crucial; however, it is difficult to ensure that crack propagation occurs according to a designed laser path. A lot of deviation in crack propagation, especially at the edge of the substrate, is usually observed. A non-symmetric laser beam generates a non-uniform energy distribution, which enhances directional crack propagation. A 20-W pulsed YAG laser was used for cutting a thin glass substrate. Parametric analysis was carried out and the crack control of the non-symmetric laser beam was improved. A theoretical model was presented and the limitations of the proposed process were also discussed.

Visualization of Crack Propagation and Fracture Transition in Bulk Metallic Glass using Mechano-Luminescence (압광을 이용한 금속계 비정질 합금의 균열전파 및 파괴전이 현상 가시화 연구)

  • Kim, Ji-Sik
    • Transactions of Materials Processing
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    • v.20 no.4
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    • pp.303-308
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    • 2011
  • Using a mechano-luminescent(ML) paint, which allows the visualization of fast propagating crack under conventional loading conditions, a catastrophic fracture mechanism associated to crack tip melting and wake bridging in bulk metallic glass, is described in this paper. Fracture occurs in two steps with, first, crack initiation from the mechanically machined sharp notch tip in a rectangular shaped compact tension specimen and melting of its tip due to intense shear deformation within very few deformation bands. Then, the crystalline phase in the glass matrix gradually converts the molten crack into a conventional bridged crack as it propagates.

Finite Element Analysis and Experimental Study About Damage Behavior of Glass by Oblique Impact of Steel Ball (강구 경사충돌에 의한 유리의 손상 거동에 대한 실험적 연구 및 유한요소 해석)

  • Seo, Chang-Min;Kim, Seong-Ho;Kim, Dong-Gyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.5
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    • pp.899-905
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    • 2001
  • The damage behavior of soda-lime glass was studied due to a steel ball of 1mm and 2mm at oblique impact test. The thickness of glass specimen were 3mm and 5mm and oblique degrees of impact were 90$^{\circ}$,70$^{\circ}$ and 50$^{\circ}$. After the steel ball impact test, the crack patterns were investigated using a stereo-microscope. In addition, the finite element method was performed to analyze the stresses distribution and variation in the oblique impacted glass by steel ball. As a result of the impact test, the crack length of 90$^{\circ}$impacted glass was the largest and that of 50$^{\circ}$impacted glass was the smallest. In particular, as the impact velocity and diameter of the steel ball increased, the difference of crack length was prominent. The finite element analysis showed the maximum principle stresses distribution in contact area of glass specimen. The result of analysis was accorded with the crack growth behavior by the oblique impact test.

Lateral Crack in Abrasive Wear of Brittle Solids (취성소재 연삭마멸에서의 측면균열에 관한 연구)

  • 안유민;박상신;최상현
    • Tribology and Lubricants
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    • v.15 no.1
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    • pp.46-51
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    • 1999
  • An analytical model about lateral crack occurring in abrasive wear of brittle solids is developed. Stress field around the lateral crack and stress intensity factor at the crack tip are analytically modeled. Abrasive wear by abrasive particle is experimentally studied. In soda-lime glass, it is observed that chipping by lateral crack occurs and produces the greatest material removal when normal load applied by the abrasive particle is about 1.5∼3.0 N. The prediction of lateral crack length from the model is compared with the experimentally measured length in soda-lime glass.

Stress Distribution and Crack Initiation Behavior due to the Defect Locations in Monolithic Aluminum and Al/Glass Fiber Laminates (단일재 알루미늄과 알루미늄/유리섬유 적층재의 결함 위치에 따른 응력분포 및 균열발생 거동)

  • Song Sam-Hong;Kim Jong-Sung;Oh Dong-Joon;Yoon Kwang-Joon;Kim Cheol-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.284-292
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    • 2005
  • Material flaws in the from of pre-existing defects can severely affect the crack initiation. Stress distribution and crack initiation life of engineering materials such as monolithic aluminum alloy and Al/Glass fiber laminate may be different according to the defect location. The aim of this study is to evaluate effects of relative location of defects around the circular hole in monolithic aluminum and Al/Glass fiber laminates under cyclic bending moment. Stress distribution and crack initiation behavior near a circular hole are considered. Results of Finite Element (FE) model indicated the features of different stress field due to the relative defects positions. Especially, the defects positions at ${\theta}=0^{\circ}\;and\;{\theta}=30^{\circ}$ was strongly effective in stress concentration factor ($K_t$) and crack initiation behavior.