• Title/Summary/Keyword: geometric accuracy

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Geometric error compensation of machine tools by geometry redesign (형상 재 설계에 의한 공작기계 기하오차 보정)

  • 서성교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.367-372
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    • 2000
  • Accuracy of a machined component is determined by the relative motion between the cutting tool and the workpiece. One of the important factors which affects the accuracy of this relative motion is the geometric error of machine tools. In this study, geometric error is modeled using form shaping motion of machine tool, where a form shaping function is derived from the homogeneous transformation matrix. Geometric errors are measured by laser interferometer. After that, the local positioning error can be estimated from the form shaping model and geometric error data base. From this information, we can remodel the part by shifting the design surface to the amount of positional error. By generating tool path to the redesigned surface, we can reduce the machining error.

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Development of a Geometric Error Analysis and Virtual Manufacturing System for Gantry-Type 5-Axis Machining Centers (문형 5축 머시닝센터의 기하학적 오차해석 및 가상가공 시스템 개발)

  • 윤태선;조재완;김석일;곽병만
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.10
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    • pp.172-179
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    • 1998
  • To quickly determine the effect of the substitute component on the machine's performance is very important in the design and manufacturing processes. And minimizing machine cost and maximizing machine quality mandate predictability of machine accuracy. In this study, in order to evaluate the effects of the component's geometric errors and dimensions on the machining accuracy of gantry-type 5-axis machining centers, a geometric error analysis and virtual manufacturing system are developed based on the mathematical model for the shape generation motion of machine tool considering the component's geometric errors and dimensions, the solid modeling techniques and so on.

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Measurement of the Volumetric Thermal Errors for CNC Machining Center Using the Star-type-styluses Tough Probe

  • Lee, Jae-Jong;Yang, Min-Yang
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.111-117
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    • 2000
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric errors, thermally-induced errors, and the deterioration of the machine tools. Geometric and thermal errors of machine tools should be measured and compensated to manufacture high quality products. In metal cutting, the machining accuracy is more affected by thermal errors than by geometric errors. This paper models the thermal errors for error analysis and develops an on-the-machine measurement system by which the volumetric errors are measured and compensated. The thermal error is modeled by means of angularity errors of a column and thermal drift error of the spindle unit which are measured by the touch probe unit with a star type styluses and a designed spherical ball artifact (SBA). Experiments show that the developed system provides a high measuring accuracy, with repeatability of $\pm$2$\mu\textrm{m}$ in X, Y and Z directions. It is believed that the developed measurement system can be also applied to the machine tools with CNC controller. In addition, machining accuracy and product quality can be also improved by using the developed measurement system when the spherical ball artifact is mounted on a modular fixture.

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INITIAL GEOMETRIC ACCURACY OF KOMPSAT-2 HIGH RESOLUTION IMAGE

  • Seo, Doo-Chun;Lim, Hyo-Suk;Shin, Ji-Hyeon;Kim, Moon-Gyu
    • Proceedings of the KSRS Conference
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    • v.2
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    • pp.780-783
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    • 2006
  • The KOrea Multi-Purpose Satellite-2 (KOMPSAT-2) was launched in July 2006 and the main mission of the KOMPSAT-2 is a high resolution imaging for the cartography of Korea peninsula by utilizing Multi Spectral Camera (MSC) images. The camera resolutions are 1 m in panchromatic scene and 4 m in multi-spectral imaging. This paper provides an initial geometric accuracy assessment of the KOMPSAT-2 high resolution image without ground control points and briefly introduces the sensor model of KOMPSAT-2. Also investigated and evaluated the obtained 3-dimensional terrain information using the MSC pass image and scene images acquired from the KOMPSAT-2 satellite.

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A Study on the GCP Disposition of KOMPSAT-1

  • Seo, Dong-Ju;Jang, Ho-Sik;Lee, Jong-Chool
    • Korean Journal of Geomatics
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    • v.1 no.1
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    • pp.27-33
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    • 2001
  • There are invisible wars going on to preoccupy required satellite information for national defense, industry and living in the out space. Therefore, Korea has developed and successfully launched KOMPSAT (Korea Multi-Purpose SATellite), Korea's first multi-pur pose applications satellite, on December 21, 1999. In the course of geometric corrections with KOMPSAT-1 images, an accuracy of GCP collections is analyzed by the coordinated of digital map respective and an accuracy according to the GCP disposition was analyzed as well. For disposition of GCP, it turned out that even distribution on the whole screen contributes to promote accuracy. These are expected to used as basic data in putting the KOMPSAT-1 geometric correction into practical use.

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Algorithm of Thermal Error Compensation for the Line Center - System Interface - (CNC공작기계의 열변형 오차보정 (II) - 알고리즘 및 시스템 인터폐이스 중심 -)

  • 이재종;최대봉;박현구;류길상
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.417-422
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    • 2002
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric errors, thermally-induced errors, and the deterioration of the machine tools. Geometric and thermal errors of machine tools should be measured and compensated to manufacture high quality products. In metal cutting, the machining accuracy is more affected by thermal errors than by geometric errors. In this study, the compensation device and temperature-based algorithm have been implemented on the machining center in order to compensate thermal error of machine tools under the real-time. The thermal errors are predicted using the neural network and multi-regression modeling methods. In order to compensate thermal characteristics under several operating conditions, experiments performed with five gap sensors and manufactured compensation device on the horizontal machining center.

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Improvement of Form Accuracy of Micro-Features on Thin, Large-area Plate using Fast Depth Adjustment in Micro-grooving (대면적 가공물의 마이크로 그루빙에서 고속 절삭 깊이 제어를 통한 미세형상의 정밀도 향상)

  • Kang, Dong Bae;Son, Seong Min;Lee, Hyo Ryeol;Ahn, Jung Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.408-413
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    • 2013
  • Micro-features such as grooves and lenses, which perform optical functions in flat displays, should be manufactured with a good form accuracy because this is directly related to their optical performance. As the size of the display increases, it is very difficult to maintain a high relative accuracy because of the inherent geometric errors such as the waviness of a large-area plate. In this paper, the optical effect of these geometric errors is investigated, and surface-referenced micro-grooving to measure and compensate for such geometric errors on line is proposed to improve the form accuracy of the micro-grooves. A PZT-based fast depth adjustment servo system is implemented in the tool holder to maintain a uniform groove depth in reference to the wavy surface. Through experiments, the proposed method is shown to be an efficient way to produce high-quality micro- grooves on a wavy die surface.

Modeling and Measurement of Thermal Errors for Machining Center using On-Machine Measurement System (기상계측 시스템을 이용한 머시닝센터의 열변형 오차 모델링 및 오차측정)

  • 이재종;양민양
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.120-128
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    • 2000
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric errors, thermally-induced errors, and the deterioration of the machine tools. Geometric and thermal errors of machine tools should be measured and compensated to manufacture high quality products. In metal cutting, the machining accuracy is more affected by thermal errors than by geometric errors. This paper models of the thermal errors for error analysis and develops on-the-machine measurement system by which the volumetric error are measured and compensated. The thermal error is modeled by means of angularity errors of a column and thermal drift error of the spindle unit which are measured by the touch probe unit with a star type styluses and a designed spherical ball artifact (SBA). Experiments, performed with the developed measurement system, show that the system provides a high measuring accuracy, with repeatability of $\pm$2${\mu}{\textrm}{m}$ in X, Y and Z directions. It is believed that the developed measurement system can be also applied to the machine tools with CNC controller. In addition, machining accuracy and product quality can be improved by using the developed measurement system when the spherical ball artifact is mounted on the modular fixture.

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Extraction of Geometric Information on Highway Using Terrestrial Laser Scanning Technology (지상 레이저 스캐닝 기술을 이용한 도로 기하정보 추출)

  • Lee, Jong-Chool;Lee, Byung-Gul;Kim, Jin-Soo
    • Proceedings of the Korean Society of Surveying, Geodesy, Photogrammetry, and Cartography Conference
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    • 2007.04a
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    • pp.379-382
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    • 2007
  • Laser scanning technology with high positional accuracy and high density automation will be widely applied in vast range of fields including geomatics. Especially, the development of laser scanning technology enabling long range information extraction is increasing its full use in civil engineering. The purpose of this study is to extract accurate highway geometric information taking the advantages of scanning technology. Fulfilling this goal, the information of target highway's three-dimensional data was obtained through terrestrial laser scanning technology. In accordance with the result from target highway's geometric information extraction using the information above, laser scanning technology showed faster speed and better accuracy on highway geometric information extraction with reduced cost compared to traditional methods.

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A Study on On-line 5 Degrees of Freedom Error Measurement using Laser Optical System (레이져 광학장치를 이용한 온라인 5 자유도 오차측정에 관한연구)

  • 김진상;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.375-378
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    • 1995
  • Although laser interferometer measurement system has the advantage of range and accuracy, the traditional error measurement methods for geometric errors(two straightness and three angular errors) of a machine tool measures error components one at a time. It may also create an optical path difference and affect the measurement accuracy. In order to identify and compensate for geometric error of a moving body, an on-line measurement system for simultaneous detection of the five error components of a moving axis is required. An on-line measurement system with 5 degrees of freedom was developed for geometric error detection. Performance verification of the system was performed on an error generating mechanism. Experimental results show the feasibility of this system for identifying geometric errors of a side of machine tool.

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