• Title/Summary/Keyword: gears

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Design and Performance Test of High-speed Swivel Tool Head (고속 회전형 공구헤드의 설계 및 성능시험)

  • Kim, In-Hwan;Koo, Ja-Ham;Hur, Nam-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.57-63
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    • 2014
  • At present, a high-speed swivel tool head of a small size is required to improve the productivity of CNC automatic lathes. Hence, there is growing interest in shorter machining times with higher cutting speeds. However, an increase in the rotation speed of a swivel tool head also has adverse effects, such as vibration and noise caused by the swivel tool head system. In this work, the fatigue life and contact pressure of a swivel tool head bearing system driven by gears were calculated. Based on the calculated results, a prototype swivel tool head was manufactured and its static and dynamic characteristics, i.e., the vibration, noise and precision, were measured using a reliability testing device which allows the application of cutting force to the end of the swivel tool head.

Effects of Bearing Characteristic on the Gear Load Distribution in the Slewing Reducer for Excavator (굴삭기용 선회감속기의 베어링 특성이 기어 하중 분포에 미치는 영향 분석)

  • Kim, Jeong-Gil;Park, Young-Jun;Lee, Geun-Ho;Kim, Jae-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.8-14
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    • 2014
  • A slewing reducer consists of two planetary gearsets which require a good load distribution over the gear tooth flank for enhanced durability. This work investigates how the bearing characteristics influence the load distribution over the gear tooth flank. A complete system model is developed to analyze a slewing reducer, including the non-linear mesh stiffness of the gears and the non-linear stiffness of bearings. The results indicate that the type, arrangement and preload of the output shaft bearings greatly influence the gear mesh misalignment, contact pattern, face load factor, gear safety factor and lifetimes of the parts.

Estimation Method for Kinematic Constraint of Unknown Object by Active Sensing (미지 물체의 구속상태에 관한 실시간 추정방법)

  • Hwang Chang-Soon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.188-200
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    • 2005
  • Control of a multi-fingered robotic hand is usually based on the theoretical analysis for kinematics and dynamics of fingers and of object. However, the implementation of such analyses to robotic hands is difficult because of errors and uncertainties in the real situations. This article presents the control method for estimating the kinematic constraint of an unknown object by active sensing. The experimental system has a two-fingered robotic hand suspended vertically for manipulation in the vertical plane. The fingers with three degrees-of-freedom are driven by wires directly connected to voice-coil motors without reduction gears. The fingers are equipped with three-axis force sensors and with dynamic tactile sensors that detect slippage between the fingertip surfaces and the object. In order to make an accurate estimation for the kinematic constraint of the unknown object, i.e. the constraint direction and the constraint center, four kinds of the active sensing and feedback control algorithm were developed: two position-based algorithms and two force-based algorithms. Furthermore, the compound and effective algorithm was also developed by combining two algorithms. Force sensors are mainly used to adapt errors and uncertainties encountered during the constraint estimation. Several experimental results involving the motion of lifting a finger off an unknown object are presented.

A Study on ER Suspension System with Energy Generation (재생 에너지를 특징으로하는 ER현가장치 연구)

  • 김기선;김승환
    • Journal of the Korean Institute of Telematics and Electronics T
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    • v.36T no.1
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    • pp.71-78
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    • 1999
  • This paper presents a new type of energy generative ER suspension system which does not require external power sources. This is accomplished by converting vibration energy(kinetic energy) into electrical energy. In order to undertake this, an appropriate size of the ER damper is manufactured by incorporation a mechanism which changes the linear motion of the ER damper to the rotary motion. This rotary motion is amplified by gears and activates a generator to produce the electrical energy. The efficiency of energy generation is evaluated and the level of damping force with generated power is also investigated. Then, the ER suspension system is applied to the quarter car model, and its vibration isolation is experimentally evaluated with respect to the piston speed.

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A Study on Korean Man's Head Ornaments in the Joseon Dynasty - Focusing on Pungjam and Kwanja - (조선시대 남자(男子)의 수식(首飾) 연구(II) - 풍잠(風簪)과 관자(貫子)를 중심(中心)으로 -)

  • Chang, Sook-Whan
    • Journal of the Korea Fashion and Costume Design Association
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    • v.12 no.2
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    • pp.1-20
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    • 2010
  • This thesis is about "manggon" that holds down man's top knot hair and its accessaries "pungjam", "kwanja". manggon was seen first time in the mural of Donwhang kae won chon bo during T'ang period (713-756). The "Tu Aek Ra" manggon shown in this mural would be the origin and beginning of maggon's usage. Also the "Sha" that was placed on top of the hair for decoration purpose is believed to be a former form of "manggon" Before the short hair cut was enforced, wearing the "kwan"(head gear) was considered as an impotant etiguette. Thus the head gear was treasured and the manggon which was the most essential piece to cover down the hair before to put on the head gear was regarded as the most important piece. However, since the manggon was tied very tightly around the forehead, manggon caused some sickness. From my private collections of man's head gears and ornament, 121 items were selected and used for analysis and the followings were found: 1. Pungjam was divided into 8 categories according to its shape and a research was made on its unique structural characteristic on each categories. 2. Kwanja's material and design that were used are all in accordance to the historical recordings.

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A Study on Tooth Profile Error in Internal Gear Shaping (내치차 절삭시의 치형오차에 관한 연구)

  • 박천경;최영석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.1
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    • pp.154-162
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    • 1991
  • In this study, the simulation program is developed where the tooth profile error in internal gear shaping is calculated considering several factors which affect it. This factors are the circular feed of the pinion cutter, the interference by the geometric conditions of the cutter and the internal gear, the deviation from the theoretical involute profile of the cutter and the eccentricity of the cutter and the internal gear. With this program, the effects are investigated which the geometric conditions and the cutting conditions in internal gear shaping have on the tooth profile error of the internal gear. The condition for the minimization of it is derived and then the results of simulation are adequately verified by measurements of internal gears cut by a pinion cutter.

A Study on the Automated Design System for Gear (기어설계 자동화 시스템에 관한 연구)

  • Jo, Hae-Yong;Nam, Gi-Jeong;O, Byeong-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1506-1511
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    • 2002
  • A computer aided expert system fur spur, helical, bevel and worm gears was newly developed by using AutoiCAD system and its AutoLISP computer language in the present study. Two methods are available for a designer to draw a gear. The first method needs the gear design parameters such as pressure, module, number of tooth, shaft angle, velocity, materials, etc. When the gear design parameters are inputted, a gear is drawn in AutoCAD system and maximum allowable power and shaft diameter are calculated additionally. The second method calculates all dimensions and gear design parameters to draw a gear when the information such as transmission, reduction ratio, nm, materials and pressure are inputted. The system includes four programs. Each program is composed of a data input module, a database module, a strength calculation module, a drawing module, a text module and a drawing edit module. In conclusion, the CAD system would be widely used in companies to find the geometric data and manufacturing course.

A Study on Automatic Generation for 3-Dimensional Geometry of Cylindrical Gear and Hob (원통 치차와 호브의 3차원 형상 자동 생성에 관한 연구)

  • Jeong, Tae-Hyeong;Ha, Yeong-Uk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.1
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    • pp.39-46
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    • 2001
  • When designing a gear, designers determine basic dimensions of a gear with transmitted power considering strength, interference and so on. But, designers can not easily obtain the tooth profile generated by dimensions as well as the geometry of generating hob for cutting the tooth profile. In order to resolve these problems, an automatic design system creating not only the solid model of a gear but also that of the generating hob using the design parameters of dimensions is developed. Through the developed system, designers system, designers can improve the efficiency of design and satisfy the variable requirements of design as well. In this research, the three-dimensional solid models for spur and helical gears are generated considering the design parameters. Besides, those for generating hob regarding the design parameters of hob is created automatically. The system is developed by using Visual Basic and its three-dimensional geometric modeling module is constructed by using SolidWorks.

Study on Optimal Design and Analysis of Worm Gear Reducer for High Place Operation Car (고소작업차용 웜기어 감속기의 최적설계 및 해석에 관한 연구)

  • Kim, Tae Hyun;Jang, Jeong Hwan;Lee, Dong Gyu;Kim, Lae Sung;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.98-103
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    • 2015
  • Swing reducers are widely used in special vehicles that have swing motions. Generally, compact swing reducers were constituted by a worm gear pair. Worm gears are one of the most important technical devices for transmitting torque between spatially crossed axes. Due to their high transmission ratio and compact structure, they are widely used in power transmission applications where high reduction is required. This paper presented approaches to improve the transmission efficiency and assembling performance of 3.5 ton class worm gear swing reducers. Worm wheel and the case of swing reducers were optimized and certified by a finite element method. Finally, an actual swing reducer was processed and assembled to test the performance.

A Study on the Design of a Gear Transmission Error Test Rig (기어 전달오차 측정 장비의 설계에 관한 연구)

  • Zhang, Qi;Zhang, Jing;Yan, Hou-Ling;Zhu, Qing-Wang;Xu, Zhe-zhu;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.14-19
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    • 2016
  • Transmission error (TE) is the most important cause of gear noise and vibration because TEs affect the changes of the force and the speed of gears. TE is usually expressed as an angular deviation, or a linear deviation measured at the pitch point and calculated at successive positions of the pinion as it goes through the meshing cycle. Accurate measurement of TE for gear transmission will provide a reasonable basis for gear design, manufacturing processes and quality control. Therefore, in order to study the accuracy of the gear transmission, stability, TE, vibration and noise after gear micro-geometry modification, a gear transmission test rig is proposed in this paper, which is based on the existing technical conditions, by using reasonable testing methods, hardware and a signal processing method. All of the details and the experience can be taken into consideration in the next upgraded test rig.