• 제목/요약/키워드: gearbox

검색결과 227건 처리시간 0.032초

기어박스 시스템 형상 상쇄설계를 통한 로터크래프트 동력전달장치 경량화 연구 (Study on Weight Reduction of Rotorcraft Power Transmission System through Trade-off Design on Gearbox System Configuration)

  • 김수철;이근호;박영준;조승제;양계병;박경수
    • 한국추진공학회지
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    • 제21권6호
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    • pp.8-14
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    • 2017
  • 로터크래프트의 동력전달장치용 기어박스는 엔진에서 생성된 동력을 승하강 및 전진 비행을 위한 팬 및 푸셔로 전달하며, 사용목적에 따라 메인기어박스, 보조기어박스로 구분된다. 로터크래프트 동력전달장치용 기어박스의 주 설계 목표는 주어진 요구사항(전달동력, 장착공간 등)을 모두 만족시키는 범위에서 가능한 경량화 설계를 하는 것이다. 특히 기어박스는 같은 기능을 하더라도 시스템 구성에 따라 전체 중량이 크게 달라질 수 있기 때문에 경량화를 위해서는 초기 개념 설계가 매우 중요하다. 본 연구에서는 엔진의 장착 위치에 따른 기어박스의 다양한 개념 설계를 수행하였다. 또한 각 개념 설계에 따른 기어, 베어링 등의 요소부품 설계를 수행하여 시스템 구성에 따른 예상 중량을 비교 검토하였다.

풍력터빈 기어박스의 베어링 수명 계산에 관한 연구 (Study on Bearing Life Calculation for Wind Turbine Gearbox)

  • 양용군;최창;장기;허철수;류성기
    • 한국기계가공학회지
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    • 제13권5호
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    • pp.21-27
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    • 2014
  • Currently, wind power has become a major research field in the area of sustainable development. As one important component of a wind turbine transmission system, most instances of downtime due to a gearbox failure are caused by bearing failures. Gearboxes for wind turbines must have the highest levels of reliability over a period of approximately 20 years, withstanding high dynamic loads. At the same time, a lightweight design and cost minimization efforts are required. These demands can only be met with a well-thought-out design, high-quality materials, a high production quality and proper maintenance. In order to design a reliable and lightweight gearbox, it is necessary to analyze methods pertaining to the bearing rating lifetimes of the standard and of different companies, also including calculation methods for modification factors. This can determine the influence of the bearing lifetime.

선회용 유성 기어박스의 유성기어 베어링 설계 (Planet Bearing Design of Slewing Planetary Gearbox)

  • 박영준;이근호;송진섭;남용윤;박성하
    • 한국생산제조학회지
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    • 제21권2호
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    • pp.316-323
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    • 2012
  • In order to meet the service life of planetary gearbox, a planet bearing, well known as the component with the highest failure rate, is designed. To predict the bearing fatigue life, ISO standard(ISO/TS 16281) is used, and the design parameters of the bearing are optimized using a parametric method. The whole planetary gearbox model is developed using a commercial software to calculate loads acting on planet bearings accurately. The results state that the designed bearings are satisfied with the life of 15,000hours, and the bearings that consist of 22rollers of 58mm have 1.6times longer life and better load sharing relatively than 22rollers of 28.5mm. Also, the increase in preload of taper roller bearings on the output pinion shaft prolongs the life of planet bearings regardless of roller's length.

헬리컬 기어의 치형최적화에 관한 연구 (A Study on Optimization of Tooth Micro-geometry for a Helical Gear Pair)

  • 장기;강재화;류성기
    • 한국기계가공학회지
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    • 제10권4호
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    • pp.70-75
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    • 2011
  • Nowadays, modern gearboxes are characterized by high torque load demands, low running noise and compact design. Also durability of gearbox is specially a major issue for the industry. For the gearbox which used in wind turbine, gear transmission error(T.E.) is the excitation that leads the tonal noise known as gear whine, and radiated gear whine is also the dominant source of noise in the whole gearbox. In this paper, tooth modification for the high speed stage is used to compensate for the deformation of the teeth due to load and to ensure a proper meshing to achieve an optimized tooth contact pattern. The gearbox is firstly modeled in Romax software, and then the various combination analysis of the tooth modification is presented by using Windows LDP software, and the prediction of transmission error under the loaded torque for the helical gear pair is investigated, the transmission error, contact stress, root stress and load distribution are also calculated and compared before and after tooth modification under one torque condition. The simulation result shows that the transmission error and stress under the loads can be minimized by the appropriate tooth modification.

Integrated Model of Power Electronics, Electric Motor, and Gearbox for a Light EV

  • Hofman, Isabelle;Sergeant, Peter;Van den Bossche, Alex;Koroglu, Selim;Kesler, Selami
    • Journal of Power Electronics
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    • 제15권6호
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    • pp.1640-1653
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    • 2015
  • This study presents a model of a drivetrain for an integrated design of a light electric vehicle (EV). For the drivetrain of each front wheel of the single-person, battery-powered EV tricycle consists of a battery, an inverter, and an outer rotor permanent magnet synchronous motor (PMSM), which is connected to an in-wheel gearbox. The efficiency of the inverter, motor, and gearbox is analyzed over the New European Driving Cycle. To calculate the losses and efficiency of the PMSM, the power electronics in the inverter and gearbox are used. The analytical models provide a fast, but less accurate result, useful for optimization purposes. To accurately predict the efficiency of the PMSM, a finite element model is used. The models are validated by test setups. Correspondingly, a good agreement between the measurements and the calculated results is achieved. A parameter study is performed to investigate the influence of the detailed component parameters (i.e., outer rotor radius, gear ratio, and number of pole pairs and stator slots) on the average efficiency of the drivetrain.

플러그인 HEV용 베어링 수명 및 응력분포의 분석예측 (Analytical Prediction of Bearing Life and Load Distribution for Plugin HEV)

  • 장기;강재화;윤기백;류성기
    • 한국기계가공학회지
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    • 제11권5호
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    • pp.1-7
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    • 2012
  • The transportation is almost dependent on a single fuel petroleum with transportation energy dilemma. Hybrid Electric Vehicle(HEV) technology holds more advantages on efficiency improvements for petroleum consumption at the transportation. And bearing is recognized as the important component of gearbox. Gearboxes for HEV transmission have been ensured the highest reliability over some years in withstanding high dynamic loads. At the same time, the demands of lightweight design and cost minimization are required by thought-out design, high-quality material, superior production quality and maintenance. In order to design a reliable and lightweight gearbox, it is necessary to analyze bearing rating life methods between standard and different bearing companies with calculation methods for modification factors. In this paper, the influence of life time of bearings will be pointed out. Bearing contact stress and load stress distribution of HEV gearbox are obtained and compared with Romaxdesigner and BearinX. And the unequal wear of the left bearing for the gearbox intermediate shaft is investigated between simulation and test.