• Title/Summary/Keyword: gasifier

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CFD Modeling for 300MW Shell-Type One-Stage Entrained Flow Coal Gasifier : Effect of $O_2$/Steam/Coal Ratios, Coal Particle Sizes, and Inlet Angles on the Gasifier Performance (300MW급 Shell형 1단 분류층 석탄 가스화기의 전산수치해석 : 산소/스팀/석탄 주입비, 석탄입자 크기, 주입 노즐 각도가 가스화기 성능에 미치는 영향)

  • Song, Ji-Hoon;Kang, Min-Woong;Seo, Dong-Kyun;Lim, Sung-Jin;Paek, Min-Su;Hwang, Jung-Ho
    • Journal of Hydrogen and New Energy
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    • v.21 no.3
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    • pp.227-240
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    • 2010
  • Coal gasification is heading for a great future as one of the cleanest energy sources, which can produce not only electricity and heat, but also gaseous and liquid fuels from the synthesis. The work focuses on 300MW shell type one-stage entrained flow coal gasifier which is used in the Integrated coal Gasification Combined Cycle(IGCC) plant as a reactor. As constructing an IGCC plant is considerably complicated and expensive compared with a pulverized-coal power plant, it is important to determine optimum design factors and operating conditions using a computational fluid dynamics (CFD) model. In this study, the results of numerical calculations show that $O_2$/Coal ratio, 0.83, Steam/Coal ratio, 0.05, coal particle diameter, $100{\mu}m$, injection angle, $4^{\circ}$ (clockwise) are the most optimum in this research.

A Study of Coal Gasification Process Modeling (석탄가스화 공정 모델링에 관한 연구)

  • Lee, Joong-Won;Kim, Mi-Yeong;Chi, Jun-Hwa;Kim, Si-Moon;Park, Se-Ik
    • Journal of Hydrogen and New Energy
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    • v.21 no.5
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    • pp.425-434
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    • 2010
  • Integrated gasification combined cycle (IGCC) is an efficient and environment-friendly power generation system which is capable of burning low-ranked coals and other renewable resources such as biofuels, petcokes and residues. In this study some process modeling on a conceptual entrained flow gasifier was conducted using the ASPEN Plus process simulator. This model is composed of three major steps; initial coal pyrolysis, combustion of volatile components, and gasification of char particles. One of the purposes of this study is to develop an effective and versatile simulation model applicable to numerous configurations of coal gasification systems. Our model does not depend on the hypothesis of chemical equilibrium as it can trace the exact reaction kinetics and incorporate the residence time calculation of solid particles in the reactors. Comparisons with previously reported models and experimental results also showed that the predictions by our model were pretty reasonable in estimating the products and the conditions of gasification processes. Verification of the accuracy of our model was mainly based upon how closely it predicts the syngas composition in the gasifier outlet. Lastly the effects of change oxygen are studied by sensitivity analysis using the developed model.

A study on the engineering optimization for the commercial scale coal gasification plant (상용급 석탄가스화플랜트 최적설계에 관한 연구)

  • Kim, Byeong-Hyeon;Min, Jong-Sun;Kim, Jae-Hwan
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.131.1-131.1
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    • 2010
  • This study was conducted for engineering optimization for the gasification process which is the key factor for success of Taean IGCC gasification plant which has been driven forward under the government support in order to expand to supply new and renewable energy and diminish the burden of the responsibility for the reduction of the green house gas emission. The gasification process consists of coal milling and drying, pressurization and feeding, gasification, quenching and HP syngas cooling, slag removal system, dry flyash removal system, wet scrubbing system, and primary water treatment system. The configuration optimization is essential for the high efficiency and the cost saving. For this purpose, it was designed to have syngas cooler to recover the sensible heat as much as possible from the hot syngas produced from the gasifier which is the dry-feeding and entrained bed slagging type and also applied with the oxygen combustion and the first stage cylindrical upward gas flow. The pressure condition inside of the gasifier is around 40~45Mpg and the temperature condition is up to $1500{\sim}1700^{\circ}C$. It was designed for about 70% out of fly ash to be drained out throughout the quenching water in the bottom part of the gasifier as a type of molten slag flowing down on the membrane wall and finally become a byproduct over the slag removal system. The flyash removal system to capture solid particulates is applied with HPHT ceramic candle filter to stand up against the high pressure and temperature. When it comes to the residual tiny particles after the flyash removal system, wet scurbbing system is applied to finally clean up the solids. The washed-up syngas through the wet scrubber will keep around $130{\sim}135^{\circ}C$, 40~42Mpg and 250 ppmv of hydrochloric acid(HCl) and hydrofluoric acid(HF) at maximum and it is turned over to the gas treatment system for removing toxic gases out of the syngas to comply with the conditions requested from the gas turbine. The result of this study will be utilized to the detailed engineering, procurement and manufacturing of equipments, and construction for the Taean IGCC plant and furthermore it is the baseline technology applicable for the poly-generation such as coal gasification(SNG) and liquefaction(CTL) to reinforce national energy security and create new business models.

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A Study on the Characteristics of Flow Fields in a Coal Gasifier (석탄 가스화기내의 유동장 특성 연구)

  • Cho, Seok-Yeon;Seo, Kyung-Won
    • Journal of Energy Engineering
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    • v.6 no.1
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    • pp.58-67
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    • 1997
  • In this study numerical computations were performed to predict reacting flow fields of gasification processes of pulverized subbituminous coal in a cylindrical coal gasifier. To check the size effects of particles on flow fields in the gasifier, simulations were performed for five cases with four sizes of particles such as 40 $\mu\textrm{m}$, 60 $\mu\textrm{m}$, 80 $\mu\textrm{m}$ and 100 $\mu\textrm{m}$. Each case has a unique size of particles with one more case that has evenly mixed four sizes of particles. Predictions showed that the gasification which uses coals of the mixed sizes reveals more preferable gas velocity and temperature distributions than that uses coals of a unique size. Predicted gas temperature at the exit of the gasifier ranged 1,400 to 1580$^{\circ}C$, 1,480 to 1,700$^{\circ}C$, 1,600 to 1740$^{\circ}C$, 1630 to 1790$^{\circ}C$ and 1500 to 1680$^{\circ}C$ for particle sizes of 40 $\mu\textrm{m}$, 60 $\mu\textrm{m}$, 80 $\mu\textrm{m}$, 100 $\mu\textrm{m}$ and the evenly mixed four sizes, respectively.

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A Study on Characteristics of Wood Pellet Gasification in Two Stage Gasifier (Two Stage Gasifier에서의 우드펠릿 가스화 특성 연구)

  • Lee, Moon-Won;Choi, Sun-Yong;Kim, Lae-Hyun
    • Journal of Energy Engineering
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    • v.19 no.4
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    • pp.240-245
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    • 2010
  • In this study, characteristics of wood pellet gasification was studied using a Two Stage Gasifier which is consisted of pyrolysis reactor and ultra high temperature reformer. The average yields of $H_2$, $CH_4$, CO, $CO_2$ were 16.7, 11.3, 37.2, 26.6 L/mim, conversion rate from biomass to gas was 65% in pyrolysis reactor and gas yields in reformer were 55.4, 0.8, 120.8, 56.8 L/mim, respectively. The hydrogen flow rate from reformer is obtained 360.1 L/hr. The most of $CH_4$ was decomposed from 12.3 to 0.3 vol.% while $H_2$ is from 18.2 to 23.7 vol.% in reformer by methane dry reforming, Boudouard reaction, oxidation and/or steam reforming. The amount of $H_2O$ generated by hydration reaction from reformer was 1111.8 g, its accelerated conversion of $CH_4$ to other products. The conversion rate from $CH_4$ to other Compounds was 97.2%. Cold gas efficiency was 53.2%.

Estimation of SNG reaction on Ni catalyst from various support and promoter (담체 및 조촉매 변화에 따른 Ni 촉매상의 SNG 반응 평가)

  • Ryu, Jaehong;Kang, Sukhwan;Kim, Suhyun;Kim, Jinho;Lee, Sunki;Yoo, Youngdon;Lim, Hyojun;Byun, Changdae
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.116.2-116.2
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    • 2010
  • 석유의 고갈과 고유가 시대에 직면한 현재 전 세계적으로 매장량이 풍부하고 안정적으로 공급이 가능한 석탄 활용에 대한 관심이 급격히 증가하고 있다. 석탄의 활용 분야 중 석탄 가스화(Coal gasifier)에서 유도된 합성가스를 이용하여 합성천연가스(SNG) 생산을 할 수 있는 메탄화(Methanation) 공정에서는 대부분 Ni계열 촉매를 사용하고 있는데, 촉매를 설계하는 관점에서 담체(Support), 조촉매(Promoter), Ni의 함량 등과 같은 설계 변수에 따라 촉매의 활성과 함께 메탄 수율이 결정된다. 본 연구에서는 다양한 담체상에 Ni를 담지 하여 20bar 압력에서 SNG 반응에 높은 활성을 보일 수 있는 촉매를 확보하고자 실험을 수행하였으며, 그 결과 $NiO/SiO_2-Al_2O_3$ 촉매가 가장 우수한 활성을 보이는 것을 알 수 있었다. 또한 $NiO/SiO_2-Al_2O_3$ 상에 Cerium, Ferric oxide 조촉매를 첨가하여 SNG 반응 활성 평가를 수행하였다.

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Atomization characteristics of burner nozzle for entrained flow gasifier (습식 석탄 가스화 장치에서 버너노즐에 따른 미립화 특성)

  • Ra, Ho-Won;Lee, Jae-Goo;Choi, Young-Chan;Yoon, Sang-Jun;Son, Young-Il;Hong, Jae-Chang
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.353-355
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    • 2008
  • 최근 석탄 가스화 기술은 화석연료인 석탄을 기존의 공해물질 발생을 90%이상 줄이면서 고효율로 활용할 수 있는 방법으로 각광받고 있다. 본 연구는 습식 석탄 가스화기에서 가스화의 핵심적인 요소인 버너의 분무 관계 분야에 대한 분무 특성 및 무화성능을 높일 수 있는 분무기의 구조 및 운전 조건 등을 제시 할 목적으로 분무 시 내부를 관찰 할 수 있는 아크릴을 이용하여 내부 혼합식 버너를 제작하였다. 미립화 특성을 파악하기 위하여 $O_2$/Fuel Ratio 및 버너의 내부 혼합 방식, 분사각도, 각 분사 높이에 따른 미립화 특성을 관찰하였으며, 입도 분석은 심파텍사의 입도 분석기를 이용하여 측정하였다. 내부 혼합식 버너의 입도는 분사 각도와 $O_2$/Fuel Ratio에 따라서 변화하는 경향을 나타냈으며, 공급되어지는 Fuel은 석탄 슬러리와 물을 이용하여 각각의 입도를 측정하였다. slurry의 공급량이 고정된 상태에서 산소 공급량이 증가함에 따라 미립화도는 증가하는 경향을 나타내었으며, 슬러리 공급량과 산소 공급량이 동일한 경우 버너의 분사 각도에 따라 미립화도가 다르게 나타나는 특성을 관찰하였다.

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