• Title/Summary/Keyword: gas nitriding

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Fraction Analysis of ε and γ'-iron Nitride in Compound Layer Using X-ray Diffraction (X-선 회절법에 의한 철-질소 화합물층의 ε과 γ'상 분율 해석)

  • Kim, Yoon-Kee
    • Korean Journal of Materials Research
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    • v.16 no.2
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    • pp.85-91
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    • 2006
  • The fraction of $\varepsilon\;and\;\gamma$'-iron nitride in compound layer is predicted by x-ray diffraction using direct comparison method. The validity of formulation models was checked by comparing calculated results with metallographic analysis of iron nitride compound layer grown on steel S45C by gas nitriding. The fraction of $\varepsilon$ calculated by the three phase model, porous-$Fe_3N$/ dense-$Fe_3N$/ mixed layer with $Fe_3N\;and\;Fe_4N$, is 80 percent of that analyzed by etching technique. The $\varepsilon$ fraction predicted by mixed layer model is 122 percent of that measured by microscope.

Enhancement of Surface Hardness and Corrosion Resistance of AISI 310 Austenitic Stainless Steel by Low Temperature Plasma Carburizing Treatment

  • Lee, Insup
    • Journal of the Korean institute of surface engineering
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    • v.50 no.4
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    • pp.272-276
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    • 2017
  • The response of AISI 310 type austenitic stainless steel to the novel low temperature plasma carburizing process has been investigated in this work. This grade of stainless steel shows better corrosion resistance and high temperature oxidation resistance due to its high chromium and nickel content. In this experiment, plasma carburizing was performed on AISI 310 stainless steel in a D.C. pulsed plasma ion nitriding system at different temperatures in $H_2-Ar-CH_4$ gas mixtures. The working pressure was 4 Torr (533Pa approx.) and the applied voltage was 600 V during the plasma carburizing treatment. The hardness of the samples was measured by using a Vickers micro hardness tester with the load of 100 g. The phase of carburized layer formed on the surface was confirmed by X-ray diffraction. The resultant carburized layer was found to be precipitation free and resulted in significantly improved hardness and corrosion resistance.

Surface hardening and enhancement of Corrosion Resistance of AISI 310S Austenitic Stainless Steel by Low Temperature Plasma Nitrocarburizing treatment.

  • Lee, Insup
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.11a
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    • pp.175-177
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    • 2012
  • A corrosion resistance and hard nitrocarburized layer was distinctly formed on 310 austenitic stainless steel substrate by DC plasma nitrocarburizing. Basically, 310L austenitic stainless steel has high chromium and nickel content which is applicable for high temperature applications. In this experiment, plasma nitrocarburizing was performed in a D.C. pulsed plasma ion nitriding system at different temperatures in $H_2-N_2-CH_4$ gas mixtures. After the experiment structural phases, micro-hardness and corrosion resistance were investigated by the optical microscopy, X-ray diffraction, scanning electron microscopy, micro-hardness testing and Potentiodynamic polarization tests. The hardness of the samples was measured by using a Vickers micro hardness tester with the load of 100 g. XRD indicated a single expanded austenite phase was formed at all treatment temperatures. Such a nitrogen and carbon supersaturated layer is precipitation free and possesses a high hardness and good corrosion resistance.

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A Study on the Synthesis of Fine Zirconium Nitride Powder from Zirconium Chloride(IV) (염화지르코늄(IV)으로부터 질화지르코늄 미분체의 합성에 관한 연구)

  • 김영우;장윤식;박홍채;오기동
    • Journal of the Korean Ceramic Society
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    • v.25 no.2
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    • pp.184-190
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    • 1988
  • ZrN powder was prepared from the powder mixture of ZrCl4 and Al by the halogenide process in nitrogen gas flow (100-150ml/min) at the temperatures from 200$^{\circ}$to 1050$^{\circ}C$. ZrN powder was formed about 600$^{\circ}C$ and in the slow nitriding reaction, however, an intermediate product of Al3Zr was formed. The fine powder (0.1-10$\mu\textrm{m}$) of single phase ZrN was obtained at 1050$^{\circ}C$ after 1 hour. The lattice parameter and crystallite size of ZrN were 4.5787A and 360A, respectively. According to SEM observation, the particles were apt to agglomerates. The apparent activation energy for the formation of ZrN was approximately 13.2kcal/mole(750$^{\circ}$-1000$^{\circ}C$).

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Effects of $N_2$ gas composition on the surface properties of AISI316L stainless steel during low temperature plasma nitriding after low temperature plasma carburizing (AISI316L stainless steel에 저온 프라즈마 침탄처리 후 질화처리 시 $N_2$ 가스조성이 표면특성에 미치는 영향)

  • Jeong, Gwang-Ho;Lee, In-Seop
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.11a
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    • pp.157-158
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    • 2007
  • AISI316L강의 내식성과 표면경도를 동시에 향상시키기 위한방법으로 저온 플라즈마 침탄과 저온 플라즈마 질화를 동일한 로 내에서 연속적으로 실시하였다. 여러 가지 공정인자 중 저온 플라즈마 질화 시 $N_2$가스가 표면에 미치는 영향을 조사 하였다. 모든 시편의 표면에 N에 의해 확장된 오스테나이트 (${\gamma}_N$)가 형성되었으며, 형성된 ${\gamma}_N$로 인하여 표면경도가 약 $3{\sim}4$배 증가하였다. $N_2$가스가 증가할수록 ${\gamma}_N$층의 두께가 증가 하였다.

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A Study on the Nitriding of Sintered Metallic Components by Hollow Cathode Discharge (할로우 캐소드 방전에 의한 금속소결부품의 질화처리에 관한 연구)

  • Kim, Y.C.;Han, C.S.
    • Journal of the Korean Society for Heat Treatment
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    • v.25 no.2
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    • pp.80-84
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    • 2012
  • An apparatus was constructed to nitrify small metallic sintered components by using a hollow-cathode discharge plasma method. A stainless steel basket, which contains a sintered part to be nitrified, is potentially grounded and serves as hollow-cathode electrode. Hollow-cathode plasma was produced by supplying the positive voltage to the anode. In this study sintered carbon iron and stainless steel were used as testing specimens. It was shown that an effective nitrifying took place by controlling the total pressure of nitrogen and hydrogen gas and applied voltage.

BORIDING OF STEEL WITH PECVD METHOD

  • Lee, M.J.;Lee, K.Y.;Lee, J.H.;Kim, Y.H.
    • Journal of the Korean institute of surface engineering
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    • v.32 no.3
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    • pp.249-252
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    • 1999
  • Boriding is one of the chemical method to increase surface hardness as well as carburizing, and nitriding. Gas boriding and boron paste boriding methods were investigated to replace salt bath boriding. Boron paste boriding method is selected due to safety, small waste and low cost. And then boriding is also carried out micro-pulsed PECVD in order to increase efficiency of boriding. Mechanical properties, microstructure, surface concentration, and depth profile of borided layer is investigated by micro-vickers hardness tester, SEM, XRD, and AES.

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Gas nitriding and high temperature oxidation of Ti-6Al-4V alloys (Ti-6Al-4V 합금의 가스질화와 고온산화)

  • Kim, Seul-Gi;Bong, Seong-Jun;Kim, Min-Jeong;Lee, Dong-Bok
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.05a
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    • pp.176-176
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    • 2012
  • ${\alpha}$-Ti상과 ${\beta}$-Ti상 등으로 미세조직이 제어된 Ti-6Al-4V합금을동안 1 Pa의 질소기체내에서 $850^{\circ}C$로 1시간 ~ 12시간 질화 처리하였다. 질화 시간이 증가함에 따라 Ti-N의 층은 두꺼워 졌으며 N이 용해된 ${\alpha}$-Tidiffusion zone은 더 넓어졌다. Ti-N층에서 처음 생성된 $Ti_2N$은 질화됨에 따라 TiN이 되었다. 대기 중에서 $700^{\circ}C$로 10시간 동안 산화시킨 질화층은rutile-$TiO_2$가 되었다.

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The Characteristics of Corrosion Resistance during Plasma Oxinitrocarburising for Carbon Steel (플라즈마 산질화처리 조건이 강의 내식성에 미치는 영향)

  • Lee, K.H.;Nam, K.S.;Lee, S.R.;Cho, H.S.;Shin, P.W.;Park, Y.M.
    • Journal of the Korean Society for Heat Treatment
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    • v.14 no.2
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    • pp.103-109
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    • 2001
  • Plasma nitrocarburising and post oxidation were performed on SM45C steel using a plasma nitriding unit. Nitrocarburising was carried out with various methane gas compositions with 4 torr gas pressure at $570^{\circ}C$ for 3 hours and post oxidation was carried out with 100% oxygen gas atmosphere with 4 torr at different temperatures for various times. It was found that the compound layer produced by plasma nitrocarburising consisted of predominantly ${\varepsilon}-Fe_{2-3}(N,C)$ and a small proportion of ${\gamma}-Fe_4(N,C)$. With increasing methane content in the gas mixture, ${\varepsilon}$ phase compound layer was favoured. In addition, when the methane content was further increased, cementite was observed in the compound layer. The very thin oxide layer on top of the compound layer was obtained by post oxidation. The formation of Oxide phase was initially started from the magnetite($Fe_3O_4$) and with increasing oxidation time, the oxide phase was increased. With increasing oxidation temperature, oxide phase was increased. However the oxide layer was split from the compound layer at high temperature. Corrosion resistance was slightly influenced by oxidation times and temperatures.

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Effects of Pre-Aging Treatment on the Corrosion Resistance of Low Temperature Plasma Nitrocarburized AISI 630 Martensitic Precipitation Hardening Stainless Steel (저온 플라즈마 침질탄화처리된 마르텐사이트계 석출경화형 스테인리스강의 내식성에 미치는 시효 전처리의 영향)

  • Lee, Insup;Lee, Chun-Ho
    • Journal of the Korean institute of surface engineering
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    • v.53 no.2
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    • pp.43-52
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    • 2020
  • Various aging treatments were conducted on AISI 630 martensitic precipitation hardening stainless steel in order to optimize aging condition. Aging treatment was carried out in the vacuum chamber of Ar gas with changing aging temperature from 380℃ to 430℃ and aging time from 2h to 8h at 400℃. After obtaining the optimized aging condition, several nitrocarburizing treatments were done without and with the aging treatment. Nitrocarburizing was performed on the samples with a gas mixture of H2, N2 and CH4 for 15 h at vacuum pressure of 4.0 Torr and discharge voltage of 400V. The corrosion resistance was improved noticeably by combined process of aging and nitrocarburizing treatment, which is attributed to higher chromium and nitrogen content in the passive layer, as confirmed by XPS analysis. The optimized condition is finalized as, 4h aging at 400℃ and then subsequent nitrocarburizing at 400℃ with 25% nitrogen and 4% methane gas for 15h at vacuum pressure of 4.0 Torr and discharge voltage of 400V, resulting in the surface hardness of around 1300 HV0.05 and α'N layer thickness of around 11 ㎛ respectively.