• 제목/요약/키워드: gas metal arc welding

검색결과 277건 처리시간 0.031초

Al5083-O GMA 용접부의 입열량과 보호가스 혼합비율에 따른 강도 평가 (The Strength Evaluation of Al5083-O GMA Welding Zone According to the Heat Input and Mixing Shield Gas Ratio)

  • 이동길;양훈승;정재강
    • 한국자동차공학회논문집
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    • 제10권6호
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    • pp.158-165
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    • 2002
  • This study was to evaluate mechanical properties and toughness of the Al5083-O aluminum alloy welding zone according to the mixing shield gas ratio and heat input change. The GMA(Gas Metal Arc) welding of the base metal was carried out with four different mixing shield gas ratios(Ar100%+He0%, Ar67%+He33%, Ar50%+He50%, and Ar33%+He67%) and three different heat inputs(low, medium, and high). To investigate the Charpy absorbed energy of the weld zone, the specimens were divided base metal, weld metal, fusion line, and HAZ notched specimen according to the worked notch position. The different gas ratio and heat input had little effect upon the tensile strength. But Ar33%+He67% mixture had the greatest mechanical properties considering that the more He gas ratio concentrations, the higher yield strength and elongation. The maximum load and displacement of the weld metal notche specimen was so much low more than that of the base metal, but fusion line and HAZ notched specimens showed almost same regardless of the mixing shield gas ratio and heat input. The Charpy absorbed energy was lowest in weld metal notched specimen, and increased in the fusion line, and HAZ notche specimen in order. Ar33%+He67% mixture had the greatest toughness considering that the more He gas ratio, the higher absorption energy.

인공신경회로망을 이용한 GMA 용접의 공정자동화 (Process Automation of Gas Metal Arc Welding Using Artificial Neural Network)

  • 조만호;양상민;김옥현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.558-561
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    • 2002
  • A CCD camera with a laser strip was applied to realize the automation of welding Process in GMAW. It takes relatively long time to process image on-line control using the basic Hough transformation, but it has a tendency of robustness over the noise such spatter and arc light. The adaptive Hough transformation was used to extract the laser stripe and to obtain specific weld points In this study, a neural network based on the generalized delta rule algorithm was adapted for the process control of GMA, such as welding speed, arc voltage and wire feeding speed.

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Comparison of steels via SMAW and MIG welding methods under industrial loads

  • Soy, Ugur
    • Steel and Composite Structures
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    • 제11권3호
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    • pp.225-232
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    • 2011
  • In this study, the deflection and deformation behaviours of IPN80 steel beam and column were investigated under the different industrial loads. Single-sided welds were applied to IPN80 steel beams using shielded metal arc (SMAW) and metal inert gas welding (MIG) method in the form of T-type. After that, the performance of SMAW and MIG welded joints were identified using beam bending test under 500 and 3000 N loads. SMAW and MIG methods were compared with each other to understand the deflection and deformation behaviours of the welded steel structures. Lower deformation and deflection were obtained in MIG welded steel beams. The results show that, steel beams welded MIG method has higher load capacity than SMAW welded ones. MIG welding method is more reliable than the SMAW method for the combining performance and load capacity.

아연도금강관의 가스메탈아크용접에서 용접인자가 기공형성에 미치는 영향 (Effects of Welding Parameters on Porosity Formation in Weld Beads of Galvanized Steel Pipes produced with Gas Metal Arc Welding)

  • 임영민;장복수;고진현
    • Journal of Welding and Joining
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    • 제30권5호
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    • pp.46-50
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    • 2012
  • This study was carried out to investigate the effect of welding parameters such as shielding gas compositions welding voltage and welding current on the pore formation in the weld beads of galvanized steel pipes produced with gas metal arc welding. The porosity was evaluated and rated by metallography and radiographic test in terms of weight percentage, number and distribution of pores in weld beads. The porosity increased with increasing welding voltage and current, in which Ar gas produced the most porosity while $Ar+5%O_2$ generated the least porosity. It was found that the porosity could be reduced by selection of the proper gas mixture composition such as $Ar+5%O_2$ and $Ar+10%CO_2$ and by using current (130~150A) and voltage(16~20V).

아크 용접 자동화 (Arc Welding Automation)

  • 김재곤;신윤섭
    • 기계저널
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    • 제34권2호
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    • pp.78-87
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    • 1994
  • 이 글에서는 아직까지 우리나라의 기술수준이 낙후되어 있고 앞으로 개발의 여지가 많은 건설중 장비, 조선산업 등에서 많이 사용되는 중후판을 대상으로 하는 보호가스 아크용접(GMAW ; Gas Metal Arc Welding)자동화에 관하여 서술하고자 한다.

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GMA용접의 용접신호 모니터링에 관한 연구 (A study on monitoring of welding signals in gas metal arc welding)

  • 신정식;김재웅;나석주
    • Journal of Welding and Joining
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    • 제9권3호
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    • pp.34-40
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    • 1991
  • An automatic welding system was constructed with a personal computer to capture the welding data in addition to vision seam tracking for the gas metal arc welding process. The monitoring of welding signals is composed of the acquisition of welding voltage and current, obtained by using two differential amplifiers and A/D converters, and processing of the measured data. Using interrupt handing circuit for time sharing, two jobs of seam tracking and monitoring were performed at the required sampling time. Relations between welding signals and various welding circumstances were analyzed from the experimental results.

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SWS 490A 강의 용접 열영향부 음향방출 특성에 대한 연구(2) (A Study on the Acoustic Emission Characteristics of Weld Heat Affected Zone in SWS 490A Steel(2))

  • 이장규;우창기
    • 한국공작기계학회논문집
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    • 제15권5호
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    • pp.104-113
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    • 2006
  • The main objective of this study is to investigate the effect of compounded welding by using acoustic emission (AE) signals and doing a source location for weld heat affected zone (HAZ) through tensile testing. This study was carried out an SWS 490A high strength steel for electric shield metal arc welding, SMAW; $CO_2$ gas metal arc welding, GMAW($CO_2$); and gas tungsten arc welding, GTAW/TIG. Data displays are based on the measured parameters of the AE signals, along with environmental variables such as time and load. For instance, Gutenberg-Richter magnitude-frequency relationship (G-R MFR) offers useful b-value in data analysis. Namely event identification, source location gives the X- and Y-coordinates of the AE source. And K-means clustering analysis by Euclidean distance confirmed that was powerful to source location. Generally, strength of welded metal zone was stronger than strength of base metal. As the result, confirmed certainly that fracture is produced in HAZ instead of welded metal zone from source location.