• 제목/요약/키워드: gas injection

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컴퓨터지원 공학(CAE)을 이용한 기체 사출 성형의 공정 개선 (Process Development of Gas Injection Molding Using Computer Aided Engineering)

  • 장우진;조정환;심상은;김건중;정성택;최순자
    • 폴리머
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    • 제28권3호
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    • pp.263-272
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    • 2004
  • 자동차 계기판을 제조하는 기체 사출 성형의 공정에 있어서 전산 모사를 통한 공정성 및 제조된 제품의 물성 향상에 관한 연구를 수행하였다. ABS 삼원공중합체의 P-V-T 자료를 이용하여 기체 사출 공정을 적용하였으며 시간에 따른 금형 충전 효과를 예측하였다. 또한 기체 사출 성형에 있어서 압력, 충전 시간, 기체의 주입 통로 및 런너의 위치 등 다양한 가공 인자들을 변화시킴으로서 공정의 최적 조건을 찾을 수 있었다. 이러한 전산 모사를 통하여 확립된 공정을 통해 제조된 계기판은 일반적인 사출 성형법에 의해 제조되어진 제품에 비해서 우수한 치수 및 변형 안정성이 개선되었다.

EFFECTS OF A SPLIT INJECTION ON SPRAY CHARACTERISTICS FOR A COMMON-RAIL TYPE DIESEL INJECTION SYSTEM

  • PARK S. W.;SUH H. K.;LEE C. S.
    • International Journal of Automotive Technology
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    • 제6권4호
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    • pp.315-322
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    • 2005
  • This work was performed to investigate the effect of a split injection on spray characteristics of fuel sprays injected from a common rail system. In order to analyze the spray behavior and atomization characteristics at various rates of split injections, the injection durations of pilot and main injections were varied in experiments. The injection rate of split injection was measured to study the effect of the pilot injection on the main injection. By using a Nd:YAG laser and an ICCD camera, the development of the injected spray was visualized at various elapsed time from the start of injection. The microscopic characteristics such as SMD and axial velocity were analyzed by using a phase Doppler particle analyzer system. The results indicate that the ambient gas flow generated by the pilot injection affects the behavior of main spray, whereas the effect of pressure variation on the main spray is little. The spray tip penetration of a main spray with pilot injection is longer than that of the single injection by the effect of ambient gas flow. Also the main spray produces larger droplets than the pilot spray due to a small relative velocity between the droplets and ambient gas.

디젤연소용기에 직접분사된 천연가스와 파일럿오일의 복합연소 모델링 (Modeling the Dual-Fuel Combustion of Natural Gas and Pilot Distillate Injected Directly into a Diesel Combustion Bomb)

  • 최인수
    • 한국자동차공학회논문집
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    • 제4권1호
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    • pp.155-164
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    • 1996
  • Dual-fuel engines are being researched with emphasis on the possible types of natural gas supply systems. Hence, a three-dimensional combustion model by using finite volume method was developed to provide a fundamental understanding of the auto-ignition of pilot distillate and subsequent burning of natural gas, when the natural gas as well as the distillate was directly injected into a quiescent diesel engine like combustion bomb tests and the numerical results were investigated for the mixed combustion phenomena. With high-pressure natural gas injection, it was found that the gaseous fuel injection characteristics had to be well harmonised with that of the pilot distillate. For better combustion efficiency, however, further researches are required for the optimisation of injection system in the existence of air motion.

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기체주입을 이용한 와류형 분사기들에서의 가변추력 연구 (A Study on the Thrust Throttling Using Gas Injection in Swirl Injectors)

  • 이원구;윤영빈;안규복
    • 한국분무공학회지
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    • 제23권4호
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    • pp.159-168
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    • 2018
  • Thrust throttling in a liquid rocket engine can be implemented via several ways such as high pressure drop injector, dual manifold, multiple chamber, pintle injector, and gas injection. Thrust throttling using gas injection controls thrust by usually injecting inert gas into propellant through an aerator to reduce the propellant's bulk density. In this study, the outside-in aerator was used in the propellant line to create two phase flow. Closed-type, open-type, and screw-type bi-swirl coaxial injectors were utilized for investigating throttling characteristics such as pressure drop, mixture density, and discharge coefficient according to gas-liquid mass ratio.

수분함량과 CO2 가스 주입에 따른 분리대두단백 압출성형물의 이화학적 특성 (Effects of Moisture Content and CO2 Gas Injection on Physicochemical Properties of Extruded Soy Protein Isolate)

  • 김나영;류기형
    • 산업식품공학
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    • 제21권2호
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    • pp.150-157
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    • 2017
  • 본 연구는 수분함량(40, 50, 60%)과 $CO_2$ 가스 주입(0, 800 mL/min)에 따라 분리대두단백 조직화 압출성형물에 미치는 영향을 알아보기 위하여 이화학적 특성을 분석하였다. 압출성형 공정변수는 사입량 100 g/min, 스크루 회전속도 250 rpm, 사출구 온도 $135^{\circ}C$로 고정하였다. 수분함량이 각각 40, 50%일 때 $CO_2$ 가스 주입량이 0 mL/min에서 800 mL/min으로 증가할수록 직경팽화율과 비길이는 증가하였고 조각밀도는 감소하였다. 하지만 수분함량 60%일 때는 직경팽화율과 비길이는 감소하였고 조각밀도는 증가하였다. $CO_2$ 가스 주입량이 0 mL/min에서 800 mL/min으로 증가할수록 크기가 작은 기공들이 많이 형성되었다. 또한 $CO_2$ 가스 주입량이 0 mL/min에서 800 mL/min으로 증가할수록 수용성질소지수와 수분흡착지수는 증가하였고 조직잔사지수와 조직감은 감소하였다. $CO_2$ 가스 800 mL/min를 주입한 분리대두단백 조직화 압출성형물은 $CO_2$ 가스 0 mL/min을 주입한 분리대두단백 조직화 압출성형물보다 팽화가 잘 일어났으며 단면적이 작은 기공들이 형성되었으나 수용성질소지수와 조직잔사지수, 조직감 분석에서는 최적 조직화에 대한 연구가 더 필요한 것으로 판단되었다.

Effect of Air Velocity on Combustion Characteristics in Small-Scale Burner

  • Laryea, Gabriel Nii;No, Soo-Young
    • 한국연소학회지
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    • 제10권1호
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    • pp.1-6
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    • 2005
  • This paper presents the combustion characteristics of hydrocarbon fuel from a conventional pressure-swirl nozzle of a small-scale burner. The nozzle has orifice diameters of 0.256 mm and liquid flow rates ranging from 50 to 64 mL/min were selected for the experiments. The furnace temperature distribution along the axial distance, the gas emission such as CO, $CO_2$, NOx, $SO_2$, flue gas temperature, and combustion efficiency were studied. The local furnace and flue gas temperatures decreased with an increase in air velocity. At injection pressures of 1.1 and 1.3 MPa the maximum furnace temperatures occurred closer to the burner exit, at an axial distance of 242 mm from the diffuser tip. The CO and $CO_2$concentrations decreased with an increase in air velocity, but they increased with an increase in injection pressure. The effect of air velocity on NOx was not clearly seen at low injection pressures, but at injection pressure of 1.3 MPa it decreased with an increase in air velocity. The effect of air velocity on $SO_2$ concentration level is not well understood. The combustion efficiency decreased with an increase in air velocity but it increased with an increase in injection pressure. It is recommended that injection pressure less than 0.9 MPa with air velocity not above 8.0 m/s would be suitable for this burner.

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빠른 냉각과 재료절감을 위한 새로운 가스성형 프로세스 개발 (Development of New GAIM Process for Faster Cooling and Material Reduction)

  • 한성렬;박태원;곽진관;김철주;하만영;정영득
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.852-855
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    • 2003
  • Gas-Assisted Injection Molding(GAIM) process, that can be used to provide a hollow shape in a molding, is a variant of the conventional injection molding process. GAIM has many advantages such as reduction of material, sink mark. warpage. and lower injection pressure. Thus, GAIM has been widely applied in the industry to make moldings with a hollow channel such as handles, TV frames and so on. On the other hand, GAIM has some disadvantages such as slow cooling time and flow marks. In the disadvantages, hot gas core causes slow cooling of a molding and the overflow. which is to prevent flow mark. is waste of materials. To solve these problems, we developed a new GAIM system that we called RGIM(Reverse Gas Injection Molding). The RGIM has two special units; one is the overflow buffer, which is used for reduction of a material, and the other tile air unit, which is used for faster cooling of a molding. We conducted an experiment and simulation to verify the efficiency of the RGIM system. Through experiments and simulation, we confirmed the effectively operating of the RGIM system and extracted the optimum process conditions.

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Effect of Air Velocity on Combustion Characteristics Scale Burner

  • Laryea, Gabriel Nii;No, Soo-Young
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 2005년도 동계 학술대회 논문집
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    • pp.76-82
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    • 2005
  • This paper presents the combustion characteristics of hydrocarbon fuel from a conventional pressureswirl nozzle of a small-scale burner. The nozzle has orifice diameters of 0.256 mm and liquid flow rates raging from 50 to 64 mL/min were selected for the experiments. The furnace temperature distribution along the axial distance, the gas emission such as CO, $CO_2,\;NOx,\;S0_2,$ flue gas temperature, and combustion efficiency were studied. The local furnace and flue gas temperatures decreased with an increase in air velocity. At injection pressures of 1.1 and 1.3 MPa the maximum furnace temperatures occurred closer to the burner exit, at an axial distance of 242 mm from the diffuser tip. The CO and $CO_2$ concentrations decreased with an increase in air velocity, but they increased with an increase in injection pressure. The effect of air velocity on NOx was not clearly seen at low injection pressures, but at injection pressure of 1.3 MPa it decreased with an increase in air velocity. The effect of air velocity $SO_2$ concentration level is not well understood. The combustion efficiency decreased with an increase in air velocity but it increased with an increase in injection pressure. It is recommended that injection pressure less than 0.9 MPa with air velocity not above 8.0 m/s would be suitable for this burner.

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탄산가스 주입이 압출팽화 옥수수전분의 성질에 미치는 영향 (Effect of $CO_2$Gas injection on Properties of Extruded Corn Starch)

  • 류기형;강선희;이은용;임승택
    • 한국식품영양과학회지
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    • 제26권3호
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    • pp.436-442
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    • 1997
  • Corn starch was extruded under relatively low shear, high moisture, and low temperature. Puffing of corn starch dough was induced by injecting $CO_2$gas in the range from 0MPa to 0.09MPa. Piece density and compressive modulus for puffed corn starch were decreased by increasing the injection pressure to 0.07MPa, and increased above 0.07MPa. the microstructure of corn starch puffed with $CO_2$gas showed thick cell size, compared with those puffed with steam. RVA paste viscosity curves of corn starch puffed with $CO_2$had different patterns from those puffed with steam, probably resulted from partial gelatinization of starch. Water absorption and solubility were not significantly changed by $CO_2$injection pressure, but the average degree of polymerization was reduced by higher $CO_2$injection. The water absorption, water solubility, and the average degree of polymerization for corn starch puffed with $CO_2$were significantly lower than those puffed with steam.

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Effect of Swirling Flow by Normal Injection of Secondary Air on the Gas Residence Time and Mixing Characteristics in a Lab-Scale Cold Model Combustor

  • Shin, D.;Park, S.;Jeon, B.;Yu, T.;Hwang, J.
    • Journal of Mechanical Science and Technology
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    • 제20권12호
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    • pp.2284-2291
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    • 2006
  • The present study investigates gas residence time and mixing characteristics for various swirl numbers generated by injection of secondary air into a lab-scale cylindrical combustor. Fine dust particles and butane gas were injected into the test chamber to study the gas residence time and mixing characteristics, respectively. The mixing characteristics were evaluated by standard deviation value of trace gas concentration at different measurement points. The measurement points were located 25 mm above the secondary air injection position. The trace gas concentration was detected by a gas analyzer. The gas residence time was estimated by measuring the temporal pressure difference across a filter media where the particles were captured. The swirl number of 20 for secondary air injection angle of 5$^{\circ}$ gave the best condition: long gas residence time and good mixing performance. Numerical calculations were also carried out to study the physical meanings of the experimental results, which showed good agreement with numerical results.